komatsu hd325 6 hd405 6 dump truck shop manual sebm000704 1

komatsu hd325 6 hd405 6 dump truck shop manual sebm000704 2

komatsu hd325 6 hd405 6 dump truck shop manual sebm000704 3

komatsu hd325 6 hd405 6 dump truck shop manual sebm000704 4

komatsu hd325 6 hd405 6 dump truck shop manual sebm000704 5

Komatsu HD325-6, HD405-6 Dump Truck Shop Manual SEBM000704

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM000704
Format: PDF
Size: 49.4MB
Number of Pages: 1009

Category: Komatsu Shop Manual PDF

Model List:
- HD325-6 Dump Truck
- HD405-6 Dump Truck

0.1. TABLE OF OIL COOLANT QUANTITIES
1. STRUCTURE AND FUNCTION
1.1. RADIATOR,TORQUE CONVERTER,BRAKE OIL COOLER,AFTER COOLER
1.2. POWER TRAIN SKELETON
1.3. OUTPUT SHAFT
1.4. DRIVE SHAFT
1.5. TORQUE CONVERTER,TRANSMISSION AND BRAKE COOLING HYDRAULIC PIPING
1.6. HYDRAULIC CIRCUIT DIAGRAM FOR TORQUE CONVERTER,TRANSMISSION AND BRAKE COOLING
1.7. TORQUE CONVERTER,TRANSMISSION AND BRAKE COOLING HYDRAULIC CIRCUIT SCHEMATICS
1.8. TORQUE CONVERTER
1.9. TORQUE CONVERTER VALVE
1.10. LOCKUP SOLENOID VALVE
1.11. TRANSMISSION
1.12. TRANSMISSION VALVE
1.13. ECMV(ELECTRONIC CONTROL MODULATION VALVE)
1.14. STEERING SYSTEM
1.15. STEERING WHEEL
1.16. STEERING LINKAGE
1.17. SUSPENSION SYSTEM
1.18. SUSPENSION CYLINDER
1.19. AIR PIPING
1.20. AIR CIRCUIT DIAGRAM
1.21. AIR GOVERNOR
1.22. AIR DRIER
1.23. SAFETY VALVE
1.24. CHECK VALVE
1.25. DOUBLECHECK VALVE
1.26. PROTECTION VALVE
1.27. HAND BRAKE VALVE(RETARDER CONTROL VALVE)
1.28. BRAKE VALVE
1.29. WAY CONTROL VALVE(PARKING BRAKE VALVE,EMERGENCY BRAKE VALVE)
1.30. EMERGENCY BRAKE CONTROL VALVE(VARIABLE CONTROL TYPE)
1.31. RELAY VALVE(ACTS ALSO AS EMERGENCY RELAY)
1.32. PARKING BRAKE RELAY VALVE
1.33. FRONT BRAKE CHAMBER
1.34. REAR BRAKE CHAMBER
1.35. BRAKE CHAMBER
1.36. PARKING BRAKE CHAMBER
1.37. SLACK ADJUSTER
1.38. HYDRAULIC CIRCUIT DIAGRAM(FRONT DRIVE)
1.39. HYDRAULIC PIPING DIAGRAM(FRONT DRIVE)
1.40. PISTON PUMP(FRONT DRIVE)
1.41. PISTON MOTOR(FRONT DRIVE)
1.42. CHARGE PUMP OIL FILTER
1.43. HYDRAULIC PIPING(STEERING AND HOIST)
1.44. HYDRAULIC CIRCUIT DIAGRAM(STEERING AND HOIST)
1.45. HYDRAULIC CIRCUIT SCHEMATICS
1.46. DUMP BODY CONTROL
1.47. HYDRAULIC TANK,FILTER
1.48. DEMAND VALVE
1.49. STEERING CONTROL VALVE
1.50. CROSSOVER RELIEF VALVE
1.51. HOIST VALVE
1.52. ELECTRICAL CIRCUIT DIAGRAM
1.53. FRONT BRAKE CUTOFF VALVE
1.54. AUTOMATIC RETARDER VALVE
1.55. EXHAUST BRAKE VALVE
1.56. HORN VALVE
1.57. WIPER SWITCH
1.58. WIPER RELAY
1.59. AIR CONDITIONER
1.60. ENGINE CONTROL SYSTEM
1.61. EXHAUST BRAKE
1.62. AUTOMATIC SHIFT CONTROL SYSTEM
1.63. TRANSMISSION CONTROLLER
1.64. SHIFT LEVER POSITIONS AND AUTOMATIC GEAR SHIFTING RANGES
1.65. SHIFT LEVER SWITCH
1.66. SENSORS,SWITCHES
1.67. AUTOMATIC EMERGENCY STEERING SYSTEM
1.68. AUTOMATIC SUSPENSION SYSTEM
1.69. PAYLOAD METER
1.70. ELECTRONIC MONITOR SYSTEM
1.71. MAINTENANCE MONITOR SYSTEM
1.72. FRONT DRIVE SYSTEM
2. TESTING AND ADJUSTING
2.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
2.2. STANDARD VALUE TABLE FOR CHASSIS
2.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
2.4. TOOLS FOR TESTING,ADJUSTING AND TROUBLESHOOTING
2.5. ADJUSTING VALVE CLEARANCE
2.6. MEASURING COMPRESSION PRESSURE
2.7. MEASURING BLOWBY
2.8. ADJUTING TENSION OF ALTERNATOR DRIVE BELT
2.9. MEASURING ENGINE SPEED
2.10. MEASURING ENGINE OIL PRESSURE
2.11. MEASURING BOOST PRESSURE
2.12. MEASURING EXHAUST TEMPERATURE
2.13. MEASURING EXHAUST GAS COLOR
2.14. TESTING AND ADJUSTING FUEL INJECTION TIMING
2.15. AIR BLEEDING FROM FUEL SYSTEM
2.16. ADJUSTING ENGINE STOP MOTOR CABLE
2.17. ADJUSTING ACCELERATOR PEDAL
2.18. ADJUSTING ENGINE SPEED SENSOR
2.19. TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
2.20. MEASURING FRONT DRIVE CLUTCH OIL PRESSURE
2.21. TESTING HYDRAULIC PRESSURE OF TRANSMISSION VALVE
2.22. TESTING ECMV OIL PRESSURE
2.23. TESTING TORQUE CONVERTER STALL SPEED
2.24. TESTING BRAKE PRESSURE
2.25. BLEEDING AIR FROM BRAKE CIRCUIT
2.26. TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
2.27. TESTING WEAR OF FRONT BRAKE PAD
2.28. TESTING WEAR OF FRONT BRAKE DISC
2.29. TESTING AND ADJUSTING SUSPENSION CYLINDER
2.30. TESTING AND ADJUSTING SET PRESSURE OF AIR GOVERNOR
2.31. ADJUSTING HOIST LEVER LINKAGE
2.32. ADJUSTING BODY POSITIONER
2.33. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING,HOIST CIRCUIT
2.34. AIR BLEEDING FROM STEERING CYLINDER
2.35. BLEEDING AIR FROM DRIVE HYDRAULIC CIRCUIT
2.36. ADJUSTING ELECTRONIC MONITOR
2.37. METHOD FOR EMERGENCY OPERATION OF TRUCK WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM OF TRANSMISSION CONTROL SYSTEM
2.38. PROCEDURE FOR OPERATING SHIFT CHECKER AND MODULATION CHECKER
2.39. TROUBLESHOOTING
3. DISASSEMBLY AND ASSEMBLY
3.1. METHOD OF USING MANUAL
3.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
3.3. SPECIAL TOOL LIST
3.4. SKETCHES OF SPECIAL TOOLS
3.5. ENGINE OIL COOLER
3.6. FUEL INJECTION PUMP
3.7. AIR COMPRESSOR
3.8. AIR CONDITIONER COMPRESSOR
3.9. AIR CONDITIONER CONDENSER
3.10. WATER PUMP
3.11. AFTERCOOLER CORE
3.12. AFTERCOOLER
3.13. EXHAUST BRAKE CYLINDER
3.14. RADIATOR,TORQUE CONVERTER OIL COOLER
3.15. RADIATOR,FRONT DRIVE COOLER
3.16. FRONT DRIVE OIL COOLER
3.17. TORQUE CONVERTER,TRANSMISSION
3.18. TORQUE CONVERTER VALVE
3.19. TORQUE CONVERTER,TRANSMISSION
3.20. TORQUE CONVERTER
3.21. TRANSMISSION CONTROL VALVE(ECMV ASSEMBLY)
3.22. FRONT BRAKE CALIPER PAD
3.23. FRONT BRAKE CALIPER
3.24. FRONT WHEEL HUB
3.25. FRONT FINAL DRIVE CLUTCH CARRIER
3.26. FRONT FINAL DRIVE BRAKE
3.27. FRONT DRIVE SHAFT
3.28. REAR FINAL DRIVE CARRIER
3.29. REAR FINAL DRIVE
3.30. PARKING BRAKE PAD
3.31. PARKING BRAKE CALIPER
3.32. FRONT SUSPENSION CYLINDER
3.33. VARIABLE DAMPING SELECTOR VALVE
3.34. REAR SUSPENSION CYLINDER
3.35. PARKING BRAKE CHAMBER
3.36. FRONT BRAKE CHAMBER
3.37. REAR BRAKE CHAMBER
3.38. FRONT BRAKE CHAMBER
3.39. REAR BRAKE CHAMBER
3.40. TRANSMISSION LUBRICATION,RETARDER BRAKE PUMP
3.41. BRAKE COOLING PUMP
3.42. HOIST,STEERING PUMP
3.43. FRONT DRIVE PUMP
3.44. EMERGENCY STEERING MOTOR PUMP
3.45. TRAVEL MOTOR
3.46. STEERING CYLINDER
3.47. TRANSMISSION CONTROLLER
3.48. SUSPENSION CONTROLLER
3.49. FRONT DRIVE CONTROLLER
4. MAINTENANCE STANDARD
4.1. OUTPUT SHAFT
4.2. TORQUE CONVERTER VALVE
4.3. TORQUE CONVERTER
4.4. TRANSMISSION
4.5. ECMV(ELECTRONIC CONTROL MODULATION VALVE)
4.6. REAR AXLE SUPPORT
4.7. STEERING LINKAGE
4.8. FRONT SUSPENSION CYLINDER
4.9. REAR SUSPENSION CYLINDER
4.10. PARKING BRAKE CHAMBER
4.11. SLACK ADJUSTER
4.12. HYDRAULIC PUMP
4.13. DEMAND VALVE
4.14. CROSSOVER RELIEF VALVE
4.15. HOIST VALVE
4.16. STEERING CYLINDER
4.17. HOIST CYLINDER

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