komatsu hd465 5 hd605 5 dump truck shop manual sebm015209 1 2

komatsu hd465 5 hd605 5 dump truck shop manual sebm015209 2

komatsu hd465 5 hd605 5 dump truck shop manual sebm015209 3

komatsu hd465 5 hd605 5 dump truck shop manual sebm015209 4

komatsu hd465 5 hd605 5 dump truck shop manual sebm015209 5

Komatsu HD465-5, HD605-5 Dump Truck Shop Manual SEBM015209

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM015209
Format: PDF
Size: 93.7MB
Number of Pages: 1206

Category: Komatsu Shop Manual PDF

Model List:
- HD465-5 Dump Truck
- HD605-5 Dump Truck

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL ASSEMBLY DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. LIST OF LUBRICANT AND WATER
4. STRUCTURE AND FUNCTION
4.1. RADIATOR, TORQUE CONVERTER, OIL COOLER, AFTER COOLER, WORK EQUIPMENT OIL COOLER
4.2. BRAKE OIL COOLER
4.3. POWER TRAIN SKELETON
4.4. OUTPUT SHFT
4.5. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
4.6. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
4.7. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
4.8. TORQUE CONVERTER
4.9. LOCKUP SOLENOID VALVE
4.10. TRANSMISSION
4.11. TRANSMISSION VALVE
4.12. ECMV(ELECTRONIC CONTROL MODULATION VALVE
4.13. LUBRICATION RELIEF VALVE
4.14. STEERING SYSTEM
4.15. STEERING WHEEL
4.16. STEERING LINKAGE
4.17. SUSPENSION SYSTEM
4.18. SUSPENSION CYLINDER
4.19. AIR PIPING
4.20. AIR CIRCUIT DIAGRAM
4.21. DESICCANT TYPE AIR DRIER
4.22. AIR GOVERNOR
4.23. SAFETY VALVE
4.24. CHECK VALVE
4.25. DOUBLE CHECK VALVE
4.26. AUTO DRAIN VALVE
4.27. HAND BRAKE VALVE
4.28. BRAKE VALVE
4.29. REDUCING VALVE
4.30. EMERGENCY BRAKE CONTROL VALVE
4.31. PARKING BRAKE CONTROL VALVE
4.32. RELAY VALVE
4.33. PARKING BRAKE RELAY VALVE
4.34. QUICKRELEASE VALVE
4.35. PARKING BRAKE CHAMBER
4.36. FRONT BRAKE CHAMBER
4.37. REAR BRAKE CHAMBER
4.38. SLACK ADJUSTER
4.39. AIR DRIER (DESICCANT TYPE)
4.40. HYDRAULIIC PIPING
4.41. HYDRAULIC CIRCUIT DIAGRAM
4.42. DUMP BODY CONTROL
4.43. HYDRAULIC TANK AND BRAKE COOLING OIL TANK
4.44. BRAKE COOLING OIL CONTROL VALVE(BCV)
4.45. STEERING CONTROL VALVE
4.46. DEMAND VALVE
4.47. CROSSOVER RELIEF VALVE
4.48. HOIST VALVE
4.49. STEERING CYLINDER
4.50. HOIST CYLINDER
4.51. ELECTRICAL CIRCUIT DIAGAM
4.52. STOP LAMP SWITCH
4.53. EXHAUST BRAKE SWITCH
4.54. FRONT BRAKE CUTOFF VALVE
4.55. OVERRUN PREVENTION VALVE
4.56. EXHAUST BRAKE VALVE
4.57. HORN VALVE
4.58. PARKING BRAKE SWITCH
4.59. AIR CONDIYIONER
4.60. ENGINE CONTROL SYSTEM
4.62. EXHAUST BRAKE
4.63. AUTOMATIC RETARD SPEED CONTROL SYSTEM
4.64. AUTOMATIC SHIFT CONTROL SYSYTEM
4.65. AUTOMATIC EMERGENCY STEERING SYSTEM
4.66. AUTOMATIC SUSPENSION SYSTEM
4.67. PAYLOAD METER (PRINTER TYPE)
4.68. PAYLOAD METER (CARD TYPE)
4.69. MACHINE MONITOR SYSTEM
4.70. TILT SWITCH
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
5.4. TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
5.5. ADJUSTING VALVE CLEARANCE
5.6. MEASURING COMPRESSION PRESSURE
5.7. MEASURING BLOWBY
5.8. ADJUSTING FUEL INJECTION TIMING
5.9. BLEEDING AIR FROM FUELINJECTION PUMP
5.10. ADJUSTING ENGINE STOP MOTOR CABLE
5.11. ADJUSTING ACCELERATOR PEDAL
5.12. ADJUSTING ENGINE,TRANSIMSSION SPEED SENSORS
5.13. TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
5.14. TESTING ECMV HYDRAULIC PRESSURE
5.15. TESTING TORQUE CONVERTER STALL SPEED
5.16. TESTING BRAKE PRESSURE
5.17. BLEEDING AIR FROM BRAKE CIRCUIT
5.18. TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
5.19. TESTING WEAR OF FRONT BRAKE PAD
5.20. TESTING WEAR OF REAR BRAKE DISC
5.21. TESTING AND ADJUSTING SUSPENSION CYLINDER
5.22. TESTING AND ADJUSTING AIR PRESSURE IN AIR CIRCUIT
5.23. INSPECTION OF AIR DRIER (DESICCANT TYPE)
5.24. ADJUSTING HOIST LEVER LINKAGE
5.25. ADJUSTING BODY POSITIONER
5.26. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING, HOIST CIRCUIT
5.27. AIR BLEEDING FROM STEERING CYLINDER
5.28. ADJUSTING ELECTRONIC MONITOR
5.29. ADUSTING Q FUEL INJECTION AMOUNT WHEN REPLACING ENGINE CONTROLLER
5.30. SETTING ROTARY SWITCH WHEN REPLACING TRANSMISSION CONTROLLER
5.31. METHOD OF DELETING DATA FROM ENGINE CONTROLLER, TRANSMISSION CONTROLLER MEMORY(CONTROL FROM MONITOR PANEL)
5.32. METHOD FOR EMERGENCY ESCAPE WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM
5.33. PROCEDURE FOR OPERATING MODULATION CHECKER
5.34. PERFORMONG PM CLINIC USING MANUAL SNAPSHOT(QUICK PM)
5.35. PMCLINIC SERVICE
5.36. TROUBLESHOOTING
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. STARTING MOTOR
6.5. ALTERNATOR
6.6. ENGINE OIL COOLER
6.7. AIR CONDITIONER COMPERSSOR
6.8. FUEL INJECTION PUMP
6.9. AIR COMPRESSOR
6.10. AIR CONDITIONER COMPERSSOR
6.11. WATER PUMP
6.12. AFTERCOOLER CORE
6.13. EXHAUST BRAKE CYLINDER
6.14. TURBOCHARGER
6.15. NOZZLE HOLDER
6.16. ENGINE FRONT SEAL
6.17. ENGINE REAR SEAL
6.18. RADIATOR, TORQUE CONVERTER COOLER
6.19. BRAKE OIL COOLER
6.20. OUTPUT SHAFT
6.21. TORQUE CONVERTER, TRANSMISSION
6.22. PROCEDURE FOR CENTERING THE ENGINE ASSEMBLY AND TROQUE CONVERTER, TRANSMISSION ASSEMBLY
6.23. TORQUE CONVERTER, CONTROL VALVE
6.24. TORQUE CONVERTER AND TRANSMISSION
6.25. TORQUE CONVERTER, PTO
6.26. TRANSMISSION
6.27. TRANSMISSION CONTROL VALVE (ECMV ASSEMBLY)
6.28. ECMV
6.29. DIFFERENTIAL
6.30. FRONT WHEEL
6.31. REAR WHEEL
6.32. FRONT BRAKE CALIPER PAD
6.33. FRONT BRAKE CALIPER
6.34. FRONT WHEEL HUB
6.35. FINAL DRIVE CARRIER
6.36. FIANL DRIVE
6.37. REAR BRAKE
6.38. PARKING BRAKE PAD
6.39. PARKING BRAKE CALIPER
6.40. FRONT SUSPENSION CYLINDER
6.41. VARIABLE DAMPING SELECTOR VALVE
6.42. REAR SUSPENSION CYLINDER
6.43. AIR GOVERNOR
6.44. BRAKE VALVE
6.45. PARKING BRAKE CHAMBER
6.46. FRONT BRAKE CHAMBER
6.47. REAR BRAKE CHAMBER
6.48. SLACK ADJUSTER
6.49. AIR DRIER (DESICCANT TYPE)
6.50. TRANSMISSION LUBRICATION, RETARDER BRAKE PUMP
6.51. BRAKE COOLING PUMP
6.52. HOIST, STEERING PUMP
6.53. EMERGENCY STEERING MOTOR PUMP
6.54. BRAKE CONTROL VALVE
6.55. STEERING VALVE
6.56. DEMAND VALVE
6.57. RELIEF VALVE
6.58. HOIST VALVE
6.59. STEERING CYLINDER
6.60. HOIST CYLINDER
6.61. BODY
6.62. TRANSMISSION CONTROLLER
6.63. SUSPENSION CONTROLLER
7. MAINTENANCE STANDARD
7.1. OUTPUT SHAFT
7.2. TURQUE CONVERTER VALVE
7.3. TORQUE CONVERTER
7.4. TRANSMISSION
7.5. ECMV
7.6. FRONT AXLE
7.7. REAR AXLE SUPPORT
7.8. STEERING LINKAGE
7.9. FRONT SUSPENSION CYLINDER
7.10. REAR SUSPENSION CYLINDER
7.11. PARKING BRAKE CHAMBER
7.12. SLACK ADJUSTER
7.13. HYDRAULIC PUMP
7.14. DEMAND VALVE
7.15. CROSSOVER RELIEF VALVE
7.16. HOIST VALVE
7.17. STEERING CYLINDER
7.18. HOIST CYLINDER
8. OTHERS
8.1. ELECTRICAL CIRCUIT DIAGRAM
8.2. ELECTRICAL CONTROL SYSTEM
8.3. AUTOMATIC RETARD SPEED CONTROL SYSTEM
8.4. AUTOMATIC SHIFT CONTROL SYSTEM
8.5. AUTOMATIC SUSPENSION SYSTEM
8.6. PAYLOAD METER (PRINTER TYPE)
8.7. PAYLOAD METER (CARD TYPE)
8.8. ELECTRICAL CIRCUIT DIAGRAM FOR TRANSMISSION CONTROLLER SYSTEM
8.9. VHMS MACHINE HEALTH DIAGNOSIS SYSTEM (OPT)

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