komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 00 1

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 00 2

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 00 3

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 00 4

komatsu hd465 8 hd605 8 dump truck field assembly instruction gen00153 00 5

Komatsu HD465-8, HD605-8 Dump Truck Field Assembly Instruction GEN00153-00

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00153-00
Format: PDF
Size: 9.0MB
Number of Pages: 81

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD465-8 Dump Truck
- HD605-8 Dump Truck

1. Cover
2. Contents
3. Outline of separation, Sales code 7HC61
4. Outline of separation, Sales code 7HC62
5. Dimensions of main components, Sales code 7HC61
6. Dimensions of main components, Sales code 7HC62
7. Rough schedule of assembling and welding, Sales code 7HC61
8. Rough schedule of assembling and welding, Sales code 7HC62
9. Layout of work space, Sales code 7HC61
10. Layout of work space, Sales code 7HC62
11. Facility, jig and consumable parts list
12. Field assembly procedure
12.1. No. 0010 Oil, grease and coolant
12.2. No. 0020 Amount of oil, grease and coolant
12.3. No. 0100 Placing of bare machine
12.4. No. 0102 Placing of bare machine
12.5. No. 0160 Installation of tire and wheel assembly front
12.6. No. 0180 Installation of tire and wheel assembly rear
12.7. No. 0200 Installation of R.H. side mirror
12.8. No. 0210 Installation of R.H. platform mudguard
12.9. No. 0220 Installation of R.H. platform antenna
12.10. No. 0230 Installation of R.H. platform antenna pole
12.11. No. 0240 Installation of bumper step
12.12. No. 0250 Installation of radiator guard handrail
12.13. No. 0260 Installation of front under mirror
12.14. No. 0270 Installation of wheel chocks
12.15. No. 0280 Installation of battery under cover
12.16. No. 0300 Installation of L.H. catwalk mount
12.17. No. 0310 Installation of L.H. catwalk assembly
12.18. No. 0320 Installation of hand rail in front of cab
12.19. No. 0330 Installation of radio antenna
12.20. No. 0340 Connection of PLM harness
12.21. No. 0360 Installation of fender mudguard
12.22. No. 0400 Mounting of dump body
12.23. No. 0405 Removal of hoist cylinder fixing jig
12.24. No. 0410 Installation of protection cover for welding a part in place
12.25. No. 0420 Installation and shim adjustment of dump body pad
12.26. No. 0430 Welding by actually positioning the dump body securing bracket on machine and shim adjustment
12.27. No. 0431 Detail of welding by actually positioning the dump body securing bracket on machine
12.28. No. 0435 Welding of exhaust pipe tube by actually positioning parts on machine
12.29. No. 0440 Installation of dump body mudguard
12.30. No. 0450 Installation of dump body rock ejector and lock pin
12.31. No. 0460 Connection and adjustment of dump body angle sensor
12.32. No. 0470 Dump body control calibration
12.33. No. 0480 Air bleeding of hoist cylinder
12.34. No. 0490 Installation of dump body heating cover HD465
12.35. No. 0495 Installation of dump body heating cover HD605
12.36. No. 0560 Sticking of dump body decal HD465
12.37. No. 0565 Sticking of dump body decal HD605
12.38. No. 0580 Adjustment of mirror angle
12.39. No. 0590 Check and adding of each oil, etc
12.40. No. 0600 Adjustment of suspension gas
12.41. Remarks Works applicable up to 30010
12.41.1. S010 Apply the additional work up to 30010.
12.42. Welding procedure
12.42.1. No. C0010 Preparation of dump body welding
12.42.2. No. C0020 Assembly work of dump body
12.42.3. No. C0030 Tack welding of dump body
12.42.4. No. C0040 Dump body welding
12.42.5. No. C0050 Dump body welding procedure (1) (HD4658)
12.42.6. No. C0051 Dump body welding procedure (2) (HD4658)
12.42.7. No. C0060 Dump body welding procedure (3) (HD6058)
12.42.8. No. C0061 Dump body welding procedure (4) (HD6058)
12.42.9. No. C0070 Turning of dump body
12.42.10. No. C0080 Welding of dump body protector
12.42.11. No. C0090 Welding of dump body protector (HD4658)
12.42.12. No. C0091 Welding of dump body protector (HD6058)
12.42.13. No. C0100 Weld finishing and painting of dump body
13. Appendix Machine check sheet for field assembly

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