komatsu hd785 5 dump truck field assembly instruction gen00027 03 1

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komatsu hd785 5 dump truck field assembly instruction gen00027 03 3

komatsu hd785 5 dump truck field assembly instruction gen00027 03 4

komatsu hd785 5 dump truck field assembly instruction gen00027 03 5

Komatsu HD785-5 Dump Truck Field Assembly Instruction GEN00027-03

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00027-03
Format: PDF
Size: 11.9MB
Number of Pages: 204

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD785-5 Dump Truck

1. COVER
2. CONTENTS
3. Front Axle, F/T, Chassis, HD7855 (common to all specifi cations)
4. Tire Assembly (including Tires), Rear Axle, HD7855
5. Platform, Cabin, HD7855
6. Body Assembly (Including Body), HD7855
7. LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (1/3)
8. LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (2/3)
9. LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (3/3)
10. LIST OF TOUCHUP COATING ON BODY FOR OVERSEAS SPECIFICATIONS
11. SKETCHES OF SPECIAL TOOLS
12. MANHOURS, WORKERS NEEDED FOR LOCAL ASSEMBLY
13. ASSEMBLING PROCEDURES ON SITE
13.1. LIFTING AND MOUNTING REAR AXLE ASSEMBLY
13.2. LIFTING CHASSIS ASSEMBLY
13.3. TRANSFERRING CHASSIS ASSEMBLY ONTO REAR AXLE ASSEMBLY
13.4. CONNECTING RODS TO REAR AXLE SUSPENSION
13.5. PLACING MOUNT FOR FRONT SIDE
13.6. CONNECTING REAR AXLE AND PARKING BRAKE LINE
13.7. LIFTING FRONT AXLE ASSEMBLY
13.8. ASSEMBLING FRONT AXLE
13.9. CONNECTING TIE ROD OF STEERING CYLINDER
13.10. CONNECTING FRONT AXLE HOSES
13.11. INSTALLING STEPS ON ASHAPED ARM AND BUMPER
13.12. INSTALLING FRONT TIRES
13.13. INSTALLING PROPELLER SHAFT
13.14. INSTALLING FUEL TANK (1/2)
13.15. INSTALLING FUEL TANK (2/2)
13.16. INSTALLING LEFT AND RIGHTHAND STAYS OF FRAME
13.17. INSTALLING LEFT AND RIGHTHAND FENDERS
13.18. INSTALLING FRONT SUPPORTS
13.19. INSTALLATION OF FRONT SUPPORT (40 C SPECIFICATION FOR POLYUS)
13.20. INSTALLATION OF FRONT SUPPORT (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
13.21. INSTALLATION OF AIR CLEANER ASSEMBLY INDICATOR HOSES (LARGECAPACITY AIR CLEANER SPECIFICATION)
13.22. INSTALLATION OF RIGHT FRONT SUPPORT AIR CLEANER ASSEMBLY (LARGECAPACITY AIR CLEANER SPECIFICATION)
13.23. CONNECTING STEERING OIL LINE
13.24. CONNECTION OF AIR CLEANER PIPING (LARGECAPACITY AIR CLEANER SPECIFICATION)
13.25. REMOVING ENGINE HOOD
13.26. INSTALLING RIGHTHAND PLATFORM HANDRAIL
13.27. INSTALLING RIGHTHAND PLATFORM
13.28. FIXING OF AIR CLEANER PIPING (LARGECAPACITY AIR CLEANER SPECIFICATION)
13.29. WIRING ALONG RIGHTHAND PLATFORM SIDE
13.30. WIRING IN BATTERY BOX
13.31. INSTALLATION OF DIAGONAL LADDER (1/3) (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
13.32. INSTALLATION OF DIAGONAL LADDER (2/3) (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
13.33. INSTALLATION OF DIAGONAL LADDER (3/3) (DIAGONAL LADDER LARGECAPACITY AIR CLEANER SPECIFICATION)
13.34. REPLACING SIDE BRACKET OF CABIN
13.35. INSTALLING HANDRAIL OF CABIN
13.36. INSTALLING CABIN
13.37. CONNECTING STEERING COLUMN
13.38. CLAMPING DRAIN HOSE OF AIR CONDITIONER
13.39. INSTALLING ROPS AND PAYLOAD LAMP
13.40. CONNECTING DUMP CONTROL
13.41. INSTALLING AIR INTAKE (1/2)
13.42. INSTALLING AIR INTAKE (2/2)
13.43. INSTALLING AIR INTAKE (1/2) (FRONT AIR INTAKE SPECIFICATION)
13.44. INSTALLING EXHAUST PIPE
13.45. DRAWING HARNESS INTO INSIDE OF CABIN
13.46. CONNECTING HARNESSES INSIDE CABIN (1/2)
13.47. CONNECTING HARNESSES INSIDE CABIN (2/2)
13.48. CONNECTING AIR CONDITIONER HOSES
13.49. INSTALLING WASHER TANK
13.50. INSTALLING AND CONNECTING AIR HORN
13.51. WIRING AROUND CABIN (1/2)
13.52. WIRING AROUND CABIN (2/2)
13.53. INSTALLATION AND CONNECTION OF FUEL FILTER (40 C SPECIFICATION FOR POLYUS)
13.54. CONNECTING RIGHTHAND FRONT BRAKE AND RADIATOR SURGE TANK
13.55. WIRING FOR HEAD LAMP
13.56. CONNECTING AIR CHARGE LINE
13.57. AIR PIPING
13.58. CONNECTING LEFTHAND FRONT BRAKE
13.59. INSTALLING PARTS AROUND HOOD
13.60. CHECKING FOR OIL AND COOLING WATER
13.61. FILLING GAS INTO AIR CONDITIONER
13.62. BLEEDING AIR FROM BRAKE
13.63. REMOVING PARTS FROM HOST CYLINDER AFTER TRANSPORTATION
13.64. EQUIPPING MACHINE BODY
13.65. INSTALLING GREASE TUBES ON HOIST CYLINDER
13.66. ADJUSTMENT OF BODY BOTTOM MOUNT
13.67. ADJUSTMENT OF BODY POSITIONER
13.68. WELDING BY DETERMINING DIMENSIONS WITH ACTUAL PARTS (BODY FRONT MOUNT)
13.69. WELDING BY DETERMINING DIMENSIONS WITH ACTUAL PARTS (SWING PREVENTION OF BODY)
13.70. WELDING BY DETERMINING DIMENSIONS WITH ACTUAL PARTS (EXHAUST FLANGE)
13.71. INSTALLING BODY SEATING SWITCH
13.72. INSTALLING BODY ACCESSORIES
13.73. PAINTING
13.74. BODY STOPPER PINS
13.75. ADJUSTMENT OF SUSPENSION
13.76. SMOOTHING OF FLOATING SEAL
14. PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
15. WORK PROCEDURES FOR TURNING OVER THE BODY
16. mm transportation posture (If equipped)
17. FIELD ASSEMBLY INSPECTION REPORT

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