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Komatsu HM400-1L Articulated Dump Truck Shop Manual CEBM015302

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM015302
Format: PDF
Size: 39.5MB
Number of Pages: 1340

Category: Komatsu Shop Manual PDF

Model List:
- HM400-1L Articulated Dump Truck

0.1. GENERAL
0.2. HOW TO READ THE SHOP MANUAL
0.3. HOISTING INSTRUCTIONS
0.4. COATING MATERIALS
0.5. STANDARD TIGHTENING TORQUE
0.6. ELECTRIC WIRE CODE
0.7. CONVERSION TABLES
1. GENERAL
1.1. SPECIFICATION DRAWING
1.2. SPECIFICATIONS
1.3. WEIGHT TABLE
1.4. FUEL, COOLANT AND LUBRICANTS
2. STRUCTURE AND FUNCTION
2.1. RADIATOR, OIL COOLER, AFTERCOOLER
2.2. POWER TRAIN SKELETON
2.3. OUTPUT SHAFT
2.4. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
2.5. TORQUE CONVERTER
2.6. TRANSMISSION
2.7. TRANSMISSION VALVE
2.8. ECMV (ELECTRONIC CONTROL MODULATION VALVE)
2.9. MAIN RELIEF, TORQUE CONVERTER RELIEF VALVE
2.10. LOCKING DIFFERENTIAL
2.11. STEERING COLUMN
2.12. ACCUMULATOR CHARGE VALVE
2.13. PROPORTIONAL REDUCING VALVE
2.14. BRAKE SYSTEM TANK
2.15. PARKING BRAKE
2.16. PARKING BRAKE CALIPER
2.17. SPRING CYLINDER
2.18. PARKING BRAKE SOLENOID
2.19. SUSPENSION CYLINDER
2.20. OSCILLATION HITCH
2.21. STEERING, HOIST OIL PRESSURE PIPING DIAGRAM
2.22. DUMP BODY CONTROL
2.23. HYDRAULIC TANK AND FILTER
2.24. STEERING CYLINDER
2.25. HOIST VALVE
2.26. EPC VALVE
2.27. PILOT CHECK VALVE
2.28. HOIST CYLINDER
2.29. HYDRAULIC PUMP
2.30. CAB TILT
2.31. AIR CONDITIONER
2.32. MACHINE MONITOR SYSTEM
2.33. AUTOMATIC SHIFT CONTROL SYSTEM
2.34. TRANSMISSION CONTROLLER
2.35. AUTO AUXILIARY STEERING SYSTEM
2.36. SENSORS, SWITCHES
2.37. ACCELERATOR SENSOR
2.38. RETARDER CONTROL SYSTEM
2.39. BRAKE CONTROL SYSTEM (ESPEC)
2.40. DUMP CONTROL LEVER
2.41. PLMHM
3. TESTING, ADJUSTING AND TROUBLESHOOTIN
3.1. STANDARD VALUE TABLE
3.2. TOOLS FOR TESTING AND ADJUSTING
3.3. ENGINE COMPONENTS
3.4. TESTING TORQUE CONVERTER STALL SPEED
3.5. MEASURING POWER TRAIN OIL PRESSURES
3.6. L AND R DIFFERENTIAL LOCK PRESSURE
3.7. ADJUSTING TRANSMISSION SPEED SENSOR
3.8. TESTING AND ADJUSTING BRAKE OIL PRESSURE
3.9. TESTING BRAKE PERFORMANCE
3.10. BLEEDING AIR FROM BRAKE CIRCUIT
3.11. CHECKING WEAR LIMIT ON WHEEL BRAKE DISC
3.12. RELEASING EMERGENCY PARKING BRAKE
3.13. STEERING CIRCUIT PRESSURE
3.14. TESTING AND ADJUSTING SUSPENSION CYLINDER
3.15. TILTING THE CAB UP
3.16. TESTING AND ADJUSTING DUMP CIRCUIT PRESSURE
3.17. ADJUSTING BODY POSITIONER SENSOR
3.18. ENGINE CONTROLLER HIGHVOLTAGE CIRCUIT
3.19. ADJUSTING TRANSMISSION CONTROLLER
3.20. ESCAPE METHOD FOR ELECTRICAL SYSTEM
3.21. ADJUSTING MACHINE MONITOR
3.22. FUNCTIONS OF MACHINE MONITOR
3.23. TROUBLESHOOTING (GENERAL)
3.24. TROUBLESHOOTING OF ENGINE CONTROL SYSTEM (ENG MODE)
3.25. TROUBLESHOOTING OF TRANSMISSION CONTROLLER SYSTEM (TM MODE)
3.26. TROUBLESHOOTING OF RETARDER CONTROLLER SYSTEM (BK MODE)
3.27. TROUBLESHOOTING MACHINE MONITOR PANEL SYSTEM (MON MODE)
3.28. TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
4. DISASSEMBLY AND ASSEMBLY
4.1. HOW TO USE MANUAL
4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
4.3. SPECIAL TOOL LIST
4.4. SKETCHES OF SPECIAL TOOLS
4.5. FUEL SUPPLY PUMP REMOVAL
4.6. FUEL SUPPLY PUMP INSTALLATION
4.7. ENGINE ASSEMBLY REMOVAL
4.8. ENGINE ASSEMBLY INSTALLATION
4.9. CYLINDER HEAD ASSEMBLY REMOVAL
4.10. CYLINDER HEAD INSTALLATION
4.11. REMOVAL AND INSTALLATION OF NOZZLE TIP
4.12. RADIATOR ASSEMBLY REMOVAL
4.13. RADIATOR ASSEMBLY INSTALLATION
4.14. OUTPUT SHAFT REMOVAL
4.15. OUTPUT SHAFT INSTALLATION
4.16. OUTPUT SHAFT DISASSEMBLY DIAGRAM
4.17. ASSEMBLY OF OUTPUT SHAFT
4.18. TRANSMISSION AND FRONT DIFFERENTIAL REMOVAL
4.19. TRANSMISSION AND FRONT DIFFERENTIAL INSTALLATION
4.20. DISCONNECTION OF FRONT DIFFERENTIAL AND TRANSMISSION
4.21. COUPLING OF FRONT DIFFERENTIAL AND TRANSMISSION
4.22. DISASSEMBLY OF TORQUE CONVERTER
4.23. ASSEMBLY OF TORQUE CONVERTER
4.24. DISASSEMBLY OF TRANSMISSION
4.25. ASSEMBLY OF TRANSMISSION
4.26. DISASSEMBLY OF FRONT DIFFERENTIAL
4.27. ASSEMBLY OF FRONT DIFFERENTIAL
4.28. REMOVAL OF CENTER DIFFERENTIAL
4.29. INSTALLATION OF CENTER DIFFERENTIAL
4.30. DISASSEMBLY OF CENTER DIFFERENTIAL
4.31. ASSEMBLY OF CENTER DIFFERENTIAL
4.32. REAR DIFFERENTIAL REMOVAL
4.33. REAR DIFFERENTIAL INSTALLATION
4.34. DISASSEMBLY OF REAR DIFFERENTIAL
4.35. ASSEMBLY OF REAR DIFFERENTIAL
4.36. REMOVAL OF FRONT FINAL DRIVE AND BRAKE
4.37. INSTALLATION OF FRONT FINAL DRIVE AND BRAKE
4.38. DISASSEMBLY OF FRONT FINAL DRIVE AND BRAKE
4.39. ASSEMBLY OF FRONT FINAL DRIVE AND BRAKE
4.40. REMOVAL OF CENTER FINAL DRIVE AND BRAKE
4.41. INSTALLATION OF CENTER FINAL DRIVE AND BRAKE
4.42. DISASSEMBLY OF CENTER FINAL DRIVE AND PLATE
4.43. ASSEMBLY OF CENTER FINAL DRIVE AND BRAKE
4.44. REMOVAL OF REAR FINAL DRIVE AND BRAKE
4.45. INSTALLATION OF REAR FINAL DRIVE AND BRAKE
4.46. DISASSEMBLY OF REAR FINAL DRIVE AND BRAKE
4.47. ASSEMBLY OF REAR FINAL DRIVE AND BRAKE
4.48. REMOVAL OF CENTER AXLE
4.49. INSTALLATION OF CENTER AXLE
4.50. REMOVAL OF REAR AXLE
4.51. INSTALLATION OF REAR AXLE
4.52. INSTALLATION OF FRONT SUSPENSION CYLINDER
4.53. REMOVAL OF FRONT SUSPENSION CYLINDER
4.54. REMOVAL OF REAR SUSPENSION CYLINDER
4.55. REMOVAL OF EQUALIZER BAR
4.56. INSTALLATION OF EQUALIZER BAR
4.57. REMOVAL OF FRONT WHEEL
4.58. INSTALLATION OF FRONT WHEEL
4.59. REMOVAL AND INSTALLATION OF REAR WHEEL ASSEMBLY
4.60. REMOVAL OF HITCH FRAME
4.61. INSTALLATION OF HITCH FRAME
4.62. DISASSEMBLY OF HITCH FRAME
4.63. ASSEMBLY OF HITCH FRAME
4.64. STANDARD INTEGRAL ORBITROLL
4.65. DISASSEMBLY OF STEERING VALVE
4.66. ASSEMBLY OF STEERING VALVE
4.67. REMOVAL OF FLOW AMPLIFIER VALVE
4.68. INSTALLATION OF FLOW AMPLIFIER VALVE
4.69. REMOVAL OF HOIST VALVE
4.70. INSTALLATION OF HOIST VALVE
4.71. DISASSEMBLY OF HOIST VALVE
4.72. ASSEMBLY OF HOIST VALVE
4.73. DISASSEMBLY OF STEERING CYLINDER
4.74. ASSEMBLY OF STEERING CYLINDER ASSEMBLY
4.75. DISASSEMBLY OF HOIST CYLINDER ASSEMBLY
4.76. ASSEMBLY OF HOIST CYLINDER
4.77. REMOVAL OF BODY ASSEMBLY
4.78. INSTALLATION OF BODY ASSEMBLY
4.79. DISASSEMBLY AND ASSEMBLY OF OPERATORS SEAT
4.80. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
4.81. STEERING AND HOIST HYDRAULIC CIRCUIT DIAGRAM
4.82. DIFFERENTIAL LOCK HYDRAULIC CIRCUIT DIAGRAM
5. OTHERS
5.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
5.2. STEERING AND HOIST HYDRAULIC CIRCUIT DIAGRAM
5.3. DIFFERENTIAL LOCK HYDRAULIC CIRCUIT DIAGRAM
5.4. BRAKE HYDRAULIC CIRCUIT DIAGRAM
5.5. AIR CONDITIONER
5.6. TO ENGINE CONTROLLER (1/2)
5.7. TO ENGINE CONTROLLER (2/2)
5.8. TO MAIN HARNESS INSIDE OF CAB (1/10)
5.9. TO MAIN HARNESS INSIDE OF CAB (2/10)
5.10. TO MAIN HARNESS INSIDE OF CAB (3/10)
5.11. TO MAIN HARNESS INSIDE OF CAB (4/10)
5.12. TO MAIN HARNESS INSIDE OF CAB (5/10)
5.13. TO MAIN HARNESS INSIDE OF CAB (6/10)
5.14. TO MAIN HARNESS INSIDE OF CAB (7/10)
5.15. TO MAIN HARNESS INSIDE OF CAB (8/10)
5.16. TO MAIN HARNESS INSIDE OF CAB (9/10)
5.17. TO MAIN HARNESS INSIDE OF CAB (10/10)
5.18. SWITCH PANEL (1/3)
5.19. SWITCH PANEL (2/3)
5.20. SWITCH PANEL (3/3)
5.21. DISPLAY PANEL (1/2)
5.22. DISPLAY PANEL (2/2)
5.23. RETARD CONTROLLER (1/2)
5.24. RETARD CONTROLLER (2/2)
5.25. TO TRANSMISSION CONTROLLER (1/2)
5.26. TO TRANSMISSION CONTROLLER (2/2)
5.27. TO HARNESS OUTSIDE OF CAB (1/2)
5.28. TO HARNESS OUTSIDE OF CAB (2/2)
5.29. FUSE BLOCK
5.30. LOAD METER (1/2)
5.31. LOAD METER (2/2)

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