komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011800 1

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011800 2

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011800 3

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011800 4

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011800 5

Komatsu PC09-1 Hydraulic Excavator Operation and Maintenance Manual WEAM011800

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: WEAM011800
Format: PDF
Size: 7.9MB
Number of Pages: 240

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC09-1 Hydraulic Excavator

1. FOREWORD
2. SAFETY INFORMATION
3. INTRODUCTION
3.1. IMPROPER OR UNAUTHORIZED USES
3.2. DIRECTIONS OF MACHINE
4. PRODUCT INFORMATION
4.1. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
4.4. SERVICE METER LOCATION
4.5. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
4.6. DECLARATION OF CONFORMITY (for machines placed on the market as from 29 December 2009)
5. PAGE INTENTIONALLY LEFT BLANK
6. SAFETY, NOISE AND VIBRATION PLATES
6.1. POSITION OF THE SAFETY PLATES
6.2. WARNING LABELS AND PICTOGRAMS ACTUAL
6.3. PICTOGRAMS AND RELEVANT MEANINGS
6.4. POSITION OF THE NOISE PLATES
6.5. EXTERNAL NOISE
6.6. NOISE PERCEIVED BY THE OPERATOR
6.7. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
7. SAFETY INFORMATION
7.1. SAFETY RULES
7.2. IF ABNORMALITIES ARE FOUND
7.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
7.4. FIRE EXTINGUISHER AND FIRST AID KIT
7.5. SAFETY EQUIPMENT
7.6. KEEP MACHINE CLEAN
7.7. OPERATORS SEAT EQUIPMENT
7.8. LEAVING OPERATORS SEAT WITH LOCK
7.9. HANDRAILS AND STEPS
7.10. MOUNTING AND DISMOUNTING
7.11. NO PERSON ON ATTACHMENTS
7.12. LIFTING OF PERSONNEL PROHIBITED
7.13. BURNS PREVENTION
7.14. FIRE AND EXPLOSION PREVENTION
7.15. ACTION IF FIRE OCCURS
7.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
7.17. ATTACHMENTS INSTALLATION
7.18. ATTACHMENTS COMBINATIONS
7.19. UNAUTHORIZED MODIFICATIONS
7.20. SAFETY AT JOBSITE
7.21. WORKING ON LOOSE GROUND
7.22. DISTANCE TO HIGHVOLTAGE CABLES
7.23. ENSURE GOOD VISIBILITY
7.24. VENTILATION FOR ENCLOSED AREAS
7.25. ASBESTOS DUST HAZARD PREVENTION
7.26. SIGNALMANS SIGNALS AND SIGNS
7.27. HAND SIGNALS
8. SAFETY MACHINE OPERATION
8.1. BEFORE STARTING ENGINE
8.2. PRECAUTIONS TO BE TAKEN WHEN WORKING
8.3. TRANSPORTATION
8.4. BATTERY
8.5. TOWING
8.6. LIFTING OBJECTS WITH BUCKET
9. SAFETY MAINTENANCE INFORMATION
9.1. WARNING TAG
9.2. STABILITY
9.3. KEEP WORK PLACE CLEAN AND TIDY
9.4. APPOINT LEADER WHEN WORKING WITH OTHERS
9.5. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
9.6. BATTERY MAIN SWITCH PRECAUTIONS (if installed)
9.7. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
9.8. PROPER TOOLS
9.9. PERSONNEL
9.10. ATTACHMENTS
9.11. WORK UNDER THE MACHINE
9.12. NOISE
9.13. WHEN USING HAMMER
9.14. WELDING WORKS
9.15. REMOVING BATTERY TERMINALS
9.16. SAFETY FIRST WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION
9.17. SAFETY RULES FOR HIGHPRESSURE OIL
9.18. SAFETY HANDLING HIGHPRESSURE HOSES
9.19. CHEMICAL HAZARD
9.20. WASTE MATERIALS
9.21. COMPRESSED AIR
9.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
9.23. PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
9.24. FINAL DISPOSAL OF THE MACHINE
10. PAGE INTENTIONALLY LEFT BLANK
11. MACHINE VIEW ILLUSTRATION
11.1. OVERALL MACHINE VIEW
11.2. CONTROLS AND GAUGES
12. DETAILED CONTROL AND GAUGES
12.1. METERS,LAMPS
12.2. SWITCHES
12.3. CONTROL LEVERS AND PEDALS
12.4. VARIABLE BLADE
12.5. ENGINE HOOD
12.6. FUSE
12.7. BLOCK FUSE
12.8. OPERATION MANUAL STORAGE
12.9. FIRE EXTINGUISHER
12.10. FIRST AID KIT
13. MACHINE OPERATIONS AND CONTROLS
13.1. BEFORE STARTING ENGINE
13.2. CHECKS BEFORE STARTING
13.3. ADJUSTMENT
13.4. SEAT BELT
13.5. OPERATIONS BEFORE STARTING ENGINE
13.6. STARTING ENGINE
13.7. AFTER STARTING ENGINE
13.8. STOPPING THE ENGINE
13.9. CHECK AFTER SHUT OFF ENGINE
13.10. MACHINE OPERATION
13.11. STEERING THE MACHINE
13.12. SWINGING
13.13. WORK EQUIPMENT CONTROLS AND OPERATIONS
13.14. PROHIBITED OPERATIONS
13.15. GENERAL OPERATION INFORMATION
13.16. TRAVELING ON SLOPES
13.17. ESCAPE FROM MUD
13.18. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
13.19. BUCKET REPLACEMENT
13.20. PARKING MACHINE
13.21. MACHINE INSPECTION AFTER DAILY WORK
13.22. RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)
14. TRANSPORTATION
14.1. TRANSPORTATION PROCEDURE
14.2. LOADIND AND UNLOADING WITH TRAILER
14.3. LIFTING MACHINE
14.4. SHIPPING MACHINE INFORMATION
15. COLD WEATHER OPERATION
15.1. COLD WEATHER OPERATION INFORMATION
15.2. AFTER DAILY WORK COMPLETION
15.3. AFTER COLD WEATHER SEASON
16. LONGTERM STORAGE
16.1. BEFORE STORAGE
16.2. DURING STORAGE
16.3. AFTER STORAGE
16.4. STARTING MACHINE AFTER LONGTERM STORAGE
16.5. AMBIENT TEMPERATURE RANGE FOR OPERATION AND LONG TERM STORAGE
17. TROUBLES AND ACTIONS
17.1. RUNNING OUT OF FUEL
17.2. PHENOMENA THAT ARE NOT FAILURES
17.3. TOWING THE MACHINE
17.4. SEVERE JOB CONDITION
17.5. DISCHARGED BATTERY
17.6. BATTERY REMOVAL AND INSTALLATION
17.7. BATTERY CHARGES
17.8. STARTING ENGINE WITH BOOSTER CABLES
17.9. OTHRE TROUBLE
18. MAINTENANCE INFORMATION
19. LUBRICANTS, COOLANT AND FILTERS
19.1. OIL, FUEL AND COOLANT
19.2. ELECTRIC SYSTEM MAINTENANCE
20. WEAR PARTS
20.1. WEAR PARTS LIST
21. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
21.1. COOLANT
22. TIGHTENING TORQUE SPECIFICATIONS
22.1. TIGHTENING TORQUE LIST
23. LUBRICATION
23.1. LUBRICATION DIAGRAM
24. SAFETY CRITICAL PARTS
24.1. SAFETY CRITICAL PARTS LIST
25. MAINTENANCE SCHEDULE
25.1. MAINTENANCE SCHEDULE CHART
25.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
26. MAINTENANCE PROCEDURE
26.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
26.2. WHEN REQUIRED
26.3. CHECK BEFORE STARTING
26.4. EVERY 100 HOURS MAINTENANCE
26.5. EVERY 250 HOURS MAINTENANCE
26.6. EVERY 500 HOURS MAINTENANCE
26.7. EVERY 1000 HOURS MAINTENANCE
26.8. EVERY 2000 HOURS MAINTENANCE
27. END OF SERVICE LIFE
28. SPECIFICATIONS
28.1. LIFTING CAPACITY
29. PAGE INTENTIONALLY LEFT BLANK
30. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
30.1. SAFETY FIRST
30.2. ATTACHMENT INSTALLATION
31. BUCKET WITH HOOK
31.1. HOOK CONDITION
31.2. PROHIBITED OPERATIONS
32. ATTACHMENT GUIDE
32.1. ATTACHMENT COMBINATIONS
32.2. ATTACHMENT CONFIGURATION
32.3. SPECIFICATIONS
33. HANDLING ARM WITH BUILTIN BREAKER
33.1. BUCKET POSTURE
33.2. REMOVING AND INSTALLING CHISEL
33.3. PROCEDURE FOR BREAKER OPERATIONS
33.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
33.5. STOWING CHISEL, DUMMY CHISEL
33.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
33.7. HANDLING DUMMY LINK
33.8. CHECK BEFORE STARTING
34. HANDLING BUCKET COUPLER
34.1. PROCEDURE FOR REMOVING BUCKET
34.2. PROCEDURE FOR REMOVING BUCKET
35. RECOMMENDED ATTACHMENT OPERATIONS
35.1. HYDRAULIC BREAKER
36. PAGE INTENTIONALLY LEFT BLANK

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