komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011801 1 2

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011801 2

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011801 3

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011801 4

komatsu pc09 1 hydraulic excavator operation and maintenance manual weam011801 5

Komatsu PC09-1 Hydraulic Excavator Operation and Maintenance Manual WEAM011801

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: WEAM011801
Format: PDF
Size: 5.2MB
Number of Pages: 246

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC09-1 Hydraulic Excavator

1. FOREWORD
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.2.1. NOISE LEVELS
1.2.2. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
1.3. INTRODUCTION
1.3.1. DEMOLITION WORK
1.3.2. IMPROPER OR UNAUTHORIZED USES
1.3.3. DIRECTIONS OF MACHINE
1.4. PRODUCT IDENTIFICATION
1.4.1. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
1.4.2. MACHINE SERIAL NUMBER PLATE (according directive 2006/42/EC)
1.4.3. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
1.4.4. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
1.4.5. HOUR COUNTER POSITION
1.4.6. TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
1.4.7. DECLARATION OF CONFORMITY (for machines placed on the market as from 29 December 2009)
1.4.8. EQUIPMENT, OPTIONAL
2. SAFETY
2.1. SAFETY LABELS
2.1.1. LOCATION OF SAFETY LABELS
2.1.2. SAFETY LABELS
2.2. GENERAL PRECAUTIONS
2.2.1. SAFETY RULES
2.2.2. IF PROBLEMS ARE FOUND
2.2.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
2.2.5. SAFETY EQUIPMENT
2.2.6. KEEP MACHINE CLEAN
2.2.7. KEEP OPERATORS COMPARTMENT CLEAN
2.2.8. LEAVING THE OPERATORS SEAT
2.2.9. HANDRAILS AND STEPS
2.2.10. MOUNTING AND DISMOUNTING
2.2.11. NO PERSONS ON ATTACHMENTS
2.2.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
2.2.13. BURN PREVENTION
2.2.14. FIRE PREVENTION AND EXPLOSION PREVENTION
2.2.15. ACTION IF FIRE OCCURS
2.2.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
2.2.17. ATTACHMENT INSTALLATION
2.2.18. ATTACHMENT COMBINATIONS
2.2.19. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
2.2.20. UNAUTHORIZED MODIFICATIONS
2.2.21. SAFETY AT JOBSITE
2.2.22. WORKING ON LOOSE GROUND
2.2.23. DISTANCE TO HIGH VOLTAGE CABLES
2.2.24. ENSURE GOOD VISIBILITY
2.2.25. VENTILATION FOR ENCLOSED AREA
2.2.26. SIGNALMANS SIGNAL AND SIGNS
2.2.27. ASBESTOS DUST HAZARD PREVENTION
2.3. SAFETY MACHINE OPERATION
2.3.1. STARTING ENGINE
2.3.2. FUNCTIONING
2.3.3. TRANSPORTING THE MACHINE
2.3.4. BATTERY
2.3.5. TOWING
2.3.6. LIFTING OBJECTS WITH BUCKET
2.4. SAFETY MAINTENANCE INFORMATION
2.4.1. WARNING TAG
2.4.2. KEEP WORK PLACE CLEAN AND TIDY
2.4.3. APPOINT LEADER WHEN WORKING WITH OTHERS
2.4.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
2.4.5. MAINTENANCE WITH ENGINE RUNNING
2.4.6. PROPER TOOLS
2.4.7. ACCUMULATOR, GAS SPRING
2.4.8. PERSONNEL
2.4.9. ATTACHMENTS
2.4.10. WORK UNDER THE MACHINE
2.4.11. NOISE
2.4.12. WHEN USING HAMMER
2.4.13. WELDING WORKS
2.4.14. USING LAMPS
2.4.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
2.4.16. DO NOT DISASSEMBLE RECOIL SPRINGS
2.4.17. SAFETY RULES FOR HIGHPRESSURE OIL
2.4.18. SAFETY HANDLING HIGHPRESSURE HOSES
2.4.19. PRECAUTIONS FOR MAINTENANCE OPERATIONS AT HIGH TEMPERATURES AND HIGH PRESSURE
2.4.20. WASTE MATERIALS
2.4.21. COMPRESSED AIR
2.4.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
2.4.23. BATTERY MAIN SWITCH PRECAUTIONS
2.4.24. PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
2.4.25. PRECAUTIONS CONCERNING THE STARTER
2.4.26. CHEMICAL HAZARD
2.4.27. PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
2.4.28. PRECAUTIONS FOR THE USE OF THE SYNTHETIC BIODEGRADABLE OIL TYPE HEES
2.4.29. FINAL DISPOSAL OF THE MACHINE
3. FUNCTIONING
3.1. MACHINE ILLUSTRATIONS
3.1.1. OVERALL VIEW OF THE MACHINE
3.1.2. CONTROLS AND GAUGES
3.2. INSTRUMENTS AND CONTROLS
3.2.1. WARNING LIGHTS AND GAUGES
3.2.2. SWITCHES AND PUSH BUTTONS
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. VARIABLE BLADE
3.2.5. ENGINE HOOD
3.3. SUPPLEMENTARY POWER SUPPLY
3.3.1. POWER OUTLET
3.4. FUSES
3.4.1. BLOCK FUSE
3.5. STORAGE COMPARTMENTS
3.5.1. OPERATION MANUAL STORAGE
3.5.2. FIRE EXTINGUISHER
3.5.3. FIRST AID KIT
3.6. USE OF THE MACHINE AND RELATED CONTROLS
3.6.1. BEFORE STARTING THE ENGINE
3.6.2. AFTER STARTING THE ENGINE
3.6.3. STOPPING THE ENGINE
3.6.4. CHECK AFTER SHUT OFF ENGINE
3.6.5. MACHINE OPERATION
3.6.6. STEERING THE MACHINE
3.6.7. SWINGING
3.6.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
3.6.9. UNAUTHORIZED OPERATIONS
3.6.10. GENERAL OPERATION INFORMATION
3.6.11. TRAVELING ON SLOPES
3.6.12. ESCAPE FROM MUD
3.6.13. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
3.6.14. BUCKET REPLACEMENT
3.6.15. PARKING THE MACHINE
3.6.16. MACHINE INSPECTION AFTER DAILY WORK
3.6.17. RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)
3.7. TRANSPORTATION
3.7.1. TRANSPORT PROCEDURE
3.7.2. LOADING AND UNLOADING THE MACHINE
3.7.3. LIFTING THE MACHINE
3.7.4. SHIPPING MACHINE INFORMATION
3.8. COLD WEATHER OPERATION
3.8.1. COLD WEATHER OPERATION INFORMATION
3.8.2. AFTER DAILY WORK COMPLETION
3.8.3. AFTER COLD WEATHER SEASON
3.9. LONGTERM STORAGE
3.9.1. BEFORE STORAGE
3.9.2. DURING STORAGE
3.9.3. AFTER STORAGE
3.9.4. STARTING MACHINE AFTER LONGTERM STORAGE
3.9.5. AMBIENT TEMPERATURE RANGE FOR OPERATION AND LONG TERM STORAGE
3.10. TROUBLES AND ACTIONS
3.10.1. RUNNING OUT OF FUEL
3.10.2. PHENOMENA THAT ARE NOT FAILURES
3.10.3. TOWING THE MACHINE
3.10.4. SEVERE JOB CONDITION
3.10.5. IF THE BATTERY IS DOWN
3.10.6. OTHER TROUBLES
4. MAINTENANCE
4.1. GUIDE TO MAINTENANCE
4.1.1. MAINTENANCE NOTES
4.1.2. OIL, FUEL, COOLANT AND GREASE
4.1.3. KOWA (KOMATSU OIL WEAR ANALYSIS)
4.1.4. STORING OIL AND FUEL
4.1.5. FILTERS
4.1.6. NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM
4.1.7. NOTES ON THE MAINTENANCE OF THE HYDRAULIC SYSTEM
4.1.8. MAINTENANCE NOTES REGARDING LUBRICATION
4.2. PARTS SUBJECT TO WEAR
4.2.1. LIST OF THE PARTS SUBJECT TO WEAR
4.3. FUEL, COOLANT AND LUBRICANTS
4.3.1. RECOMMENDED BRANDS, QUALITY RECOMMENDED FOR PRODUCTS DIFFERENT THAN ORIGINAL KOMATSU OIL
4.4. TIGHTENING TORQUES
4.4.1. STANDARD TIGHTENING TORQUES FOR SCREWS AND NUTS
4.4.2. STANDARD TIGHTENING TORQUES FOR FLEXIBLE HOSES (ORFS)
4.5. LUBRICATION
4.5.1. LUBRICATION DIAGRAM
4.6. PERIODICAL CHANGE OF SAFETYRELATED COMPONENTS
4.6.1. SAFETYRELATED PARTS
4.7. MAINTENANCE PLAN
4.7.1. MAINTENANCE PLAN
4.7.2. MAINTENANCE INTERVALS IN CASE OF USE OF THE HYDRAULIC BREAKER
4.8. MAINTENANCE PROCEDURES
4.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
4.8.2. WHEN REQUIRED
4.8.3. CHECK BEFORE STARTING
4.8.4. EVERY 100 HOURS MAINTENANCE
4.8.5. EVERY 250 HOURS MAINTENANCE
4.8.6. EVERY 500 HOURS MAINTENANCE
4.8.7. EVERY 1000 HOURS MAINTENANCE
4.8.8. EVERY 2000 HOURS MAINTENANCE
4.9. FINAL DISPOSAL OF THE MACHINE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.2. OPERATING CHARACTERISTICS
5.3. LIFTING CAPACITIES
5.3.1. STANDARD LIFTING CAPACITIES
5.3.2. LIFTING CAPACITIES WITH HYDRAULIC BREAKER
6. EQUIPMENT, OPTIONAL
6.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
6.1.1. SAFETY FIRST
6.1.2. ATTACHMENT INSTALLATION
6.2. BUCKET WITH HOOK
6.2.1. HOOK CONDITION
6.2.2. PROHIBITED OPERATIONS
6.3. SPECIFICATIONS
6.3.1. ARMPIN INFORMATION
6.4. EQUIPMENT USE GUIDE
6.4.1. COMBINATIONS OF WORK EQUIPMENT
6.4.2. EQUIPMENT CONFIGURATION
6.5. HANDLING ARM WITH BREAKER
6.5.1. BUCKET POSTURE
6.5.2. REMOVING AND INSTALLING CHISEL
6.5.3. PROCEDURE FOR BREAKER OPERATIONS
6.5.4. PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS
6.5.5. STOWING CHISEL, DUMMY CHISEL
6.5.6. PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS
6.5.7. HANDLING DUMMY LINK
6.5.8. CHECK BEFORE STARTING
6.6. HANDLING BUCKET COUPLER
6.6.1. PROCEDURE FOR REMOVING BUCKET
6.6.2. PROCEDURE FOR INSTALLING BUCKET
6.7. RECOMMENDED ATTACHMENT OPERATIONS
6.7.1. HYDRAULIC BREAKER

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