komatsu pc1250 11 pc1250 11e0 pc1250lc 11 pc1250lc 11e0 pc1250sp 11 pc1250sp 11e0 hydraulic excavator field assembly instruction gen00203 08 1

Komatsu PC1250-11, PC1250-11E0, PC1250LC-11, PC1250LC-11E0, PC1250SP-11, PC1250SP-11E0 Hydraulic Excavator Field Assembly Instruction GEN00203-08

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00203-08
Format: PDF
Size: 41.0MB
Number of Pages: 293

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC1250-11 Hydraulic Excavator
- PC1250-11E0 Hydraulic Excavator
- PC1250LC-11 Hydraulic Excavator
- PC1250LC-11E0 Hydraulic Excavator
- PC1250SP-11 Hydraulic Excavator
- PC1250SP-11E0 Hydraulic Excavator

1. FOREWORD
2. CONTENTS
3. SPECIFICATIONS
4. PRECAUTIONS FOR FIELD ASSEMBLY
5. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
6. KIT LAYOUT DIAGRAM
7. FLOW OF FIELD ASSEMBLY WORK
8. TRANSPORTATION
9. LIST OF FIELD ASSEMBLY TOOLS
10. TIGHTENING TORQUE
11. COATING MATERIALS
12. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
13. ASSEMBLY OF CHASSIS
13.1. A1 Install R.H. and L.H. track frames
13.2. A2 Install travel piping
13.3. A3 Install travel piping covers
13.4. A4 Install steps
13.5. A5 Install autogreasing unit assembly(if equipped)
13.6. A6 Add grease to swing circle
13.7. A7 Assemble upper structure and undercarriage
13.8. A8 Install R.H. side step
13.9. A9 Install handrails
13.10. A10 Install emergency stop switch on right front step (if equipped)
13.11. A11 Install air cleaner cap
13.12. A12 Install swivel travel piping
13.13. A13 Install crawler undercover
13.14. A14 Install L.H. side step
13.15. A15 Install L.H. side step (Machine with high cab (if equipped))
13.16. A16 Install fixed ladder
13.17. A17 Install hydraulic stairway (if equipped)
13.18. A18 Install flash light (if equipped)
13.19. A19 Install L.H. side step emergency stop switch (if equipped)
13.20. A20 Install KomVision camera
13.21. A21 Install counterweight
13.22. A22 Install counterweight revolving warning lamp (if quipped)
13.23. A23 Install counterweight rear lamp (if equipped)
13.24. A24 Install radiator cover
13.25. A25 Install exhaust tail pipe
13.26. A26 Subassembly on top guard
13.27. A27 Installation of top guard
13.28. A28 Installation of cab
13.29. A29 Assembly of parts inside cab
13.30. A30 Change installed position of step light
13.31. A31 Change installed position of wireless LAN antenna
13.32. A32 Install operators cab revolving warning lamp (if equipped)
13.33. A33 Install operators cab handrail
13.34. A34 Install L.H. rearview mirror
13.35. A35 Install R.H. rearview mirror
13.36. A36 Prepare for bleeding air from travel motor
13.37. A37 Bleed air from hydraulic pump section
13.38. A38 Tighten swing circle mounting bolts to specified torque
13.39. A39 Check and adjust track tension
13.40. A40 Check fuel, coolant and oil levels
13.41. A41 Parts to be touched up after field assembly
14. ASSEMBLING OF WORK EQUIPMENT OF BACKHOE
14.1. B1 Release remaining pressure in hydraulic circuit
14.2. B2 Install arm cylinder to boom
14.3. B3 Install arm cylinder hose
14.4. B4 Install boom cylinder to revolving frame
14.5. B5 Install boom cylinder hose
14.6. B6 Bleed air from cylinder
14.7. B7 Install boom foot dust seal
14.8. B8 Install boom assembly
14.9. B9 Install boom cylinder to boom assembly
14.10. B10 Install boom connection hoses (between chassis and boom assembly)
14.11. B11 Install arm assembly
14.12. B12 Install bucket cylinder hoses (between boom and bucket cylinder)
14.13. B13 Install bucket assembly
14.14. B14 Clearance standard for installation of work equipment
14.15. B15 Install work equipment grease piping
14.16. B16 Install work equipment lamps
14.17. B17 Grease after assembling work equipment
14.18. B18 Bleed air from swing motor
14.19. B19 Bleed air from travel motor
14.20. B20 Install travel motor guard
14.21. B21 Bleed air from hydraulic stairway (if equipped)
15. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION ASSEMBLY
15.1. M1 Replace return filter (Replace standard filter flushing filter)
15.2. M2 Flush hydraulic circuit
15.3. M3 Replace return filter (Replace flushing filter with standard filter)
15.4. M4 Replace pilot filter
15.5. M5 Setting of KomVision (Camera calibration)
15.6. M6 Inspection method of 12 m visibility (KomVision)
15.7. M7 Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller
16. PROCEDURE FOR ASSEMBLING WORK EQUIPMENTOF LOADING SHOVEL
16.1. TRANSPORTATION POSTURE (ONLY WORK EQUIPMENT)
16.2. C 1. Release remaining pressure in hydraulic circuit
16.3. C 2. Bleed air from cylinder
16.4. C 3. Flush hydraulic circuit
16.5. C 4. Installation of Arm Cylinder Bottoms
16.6. C 5. Connection of Boom and Arm
16.7. C 6. Pulling out Boom Foot Pin and Boom Cylinder Foot Pin
16.8. C 7. Installation of Boom and Arm Assembly
16.9. C 8. Installation of Boom Hoses (Between Chassis and Boom)
16.10. C 9. Installation of Hoses Between Boom and Arm (Bottom Dump)
16.11. C10. Installation of Boom Cylinder Bottoms
16.12. C11. Installation of Boom Cylinder Hoses
16.13. C12. Installation of Boom Cylinder Head Pin
16.14. C13. Installation of Arm Cylinder Hoses
16.15. C14. Installation of Bucket Cylinder
16.16. C15. Installation of Bucket Cylinder Hoses
16.17. C16. Installation of Bucket Assembly
16.18. C17. Installation of Bottom Dump Cylinder Hoses
16.19. C18. Maintenance Standard
16.20. C19. Installation of Working Lamp
16.21. C20. Installation of Work Equipment Greasing Piping
16.22. C21. Checking Oil Level in Hydraulic Tank and Adding Oil
16.23. C22. Greasing After Assembling Work Equipment
17. INSPECTION OF EACH PART AFTER ASSEMBLY OF LOADER
18. FIELD ASSEMBLY INSPECTION REPORT
19.

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