komatsu pc160 6k pc180lc 6k pc180nlc 6k hydraulic excavator shop manual uebm000601 1

komatsu pc160 6k pc180lc 6k pc180nlc 6k hydraulic excavator shop manual uebm000601 2

komatsu pc160 6k pc180lc 6k pc180nlc 6k hydraulic excavator shop manual uebm000601 3

komatsu pc160 6k pc180lc 6k pc180nlc 6k hydraulic excavator shop manual uebm000601 4

komatsu pc160 6k pc180lc 6k pc180nlc 6k hydraulic excavator shop manual uebm000601 5

Komatsu PC160-6K, PC180LC-6K, PC180NLC-6K Hydraulic Excavator Shop Manual UEBM000601

$40.00

Type Of Manual: Shop Manual
Manual ID: UEBM000601
Format: PDF
Size: 12.9MB
Number of Pages: 692

Category: Komatsu Shop Manual PDF

Model List:
- PC160-6K Hydraulic Excavator
- PC180LC-6K Hydraulic Excavator
- PC180NLC-6K Hydraulic Excavator

0.1. HOW TO READ THE SHOP MANUAL
0.2. HOISTING INSTRUCTIONS
0.3. COATING MATERIALS
0.4. STANDARD TIGHTENING TORQUE
0.5. ELECTRIC WIRE CODE
0.6. CONVERSION TABLE
1. GENERAL
1.1. SPECIFICATIONS
1.2. SPECIFICATION DRAWINGS
1.3. WEIGHT TABLE
1.4. FUEL, COOLANT AND LUBRICANTS
2. STRUCTURE AND FUNCTION
2.1. ENGINE RELATED PARTS
2.2. RADIATOR OIL COOLER
2.3. POWER TRAIN
2.4. FINAL DRIVE
2.5. SWING CIRCLE
2.6. SWING MACHINERY
2.7. TRACK FRAME, RECOIL SPRING
2.8. TRACK SHOE
2.9. HYDRAULIC CIRCUIT DIAGRAM
2.10. FUEL HYDRAULIC TANK
2.11. HYDRAULIC PUMP
2.12. CONTROL VALVE
2.13. CLSS
2.14. SWING MOTOR
2.15. CENTER SWIVEL JOINT
2.16. TRAVEL MOTOR
2.17. VALVE CONTROL
2.18. WORK EQUIPMENT SWING PPC VALVE
2.19. TRAVEL PPC PEDAL
2.20. SAFETY LOCK VALVE
2.21. PPC ACCUMULATOR
2.22. PPC SHUTTLE TRAVEL JUNCTION VALVE
2.23. EPC SOLENOID VALVE
2.24. HYDRAULIC CYLINDER
2.25. ADDITIONAL FILTER FOR BREAKING
2.26. OVERLOAD WARNING DEVICE
2.27. HOSE BURST PROTECTION VALVE (BOOM)
2.28. WORK EQUIPMENT
2.29. ELECTRICAL CIRCUIT DIAGRAM FOR E MODE
2.30. ENGINE CONTROL SYSTEM
2.31. ELECTRONIC CONTROL SYSTEM
2.32. MACHINE MONITOR SYSTEM
3. TESTING AND ADJUSTING
3.1. TABLE OF JUDGEMENT STANDARD VALUE
3.2. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
3.3. CHECKING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
3.4. ADJUSTING ENGINE SPEED SENSOR
3.5. TESTING AND ADJUSTING GOVERNOR MOTOR LEVEL STROKE
3.6. TESTING CLEARANCE OF SWING CIRCLE BEARING
3.7. TESTING AND ADJUSTING TRACK SHOE TENSION
3.8. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
3.9. TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)
3.10. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE
3.11. TESTING AND ADJUSTING PILOT CIRCUIT OIL PRESSURE
3.12. TESTING EPC VALVE SOLENOID VALVE OUTPUT PRESSURE
3.13. MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE
3.14. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
3.15. TESTING TRAVEL DEVIATION
3.16. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
3.17. MEASURING OIL LEAKAGE
3.18. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
3.19. BLEEDING AIR
3.20. TROUBLESHOOTING
3.20.1. POINTS TO REMEMBER WHEN TROUBLSHOOTING
3.20.2. SEQUENCE OF EVENTS IN TROUBLSHOOTING
3.20.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
3.20.4. CHECKS BEFORE TROUBLESHOOTING
3.20.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
3.20.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
3.20.7. EXPLANATION OF CONTROL MACHANISM FOR ELECTRICAL SYSTEM
3.20.8. DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL
3.20.9. METHOD OF USING JUDGEMENT TABLE
3.20.10. METHOD OF USING TROUBLESHOOTING CHARTS
3.20.11. DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE
3.20.12. SERVICE CODE TABLE
3.20.13. TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (N MODE)
3.20.14. TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM) (E MODE)
3.20.15. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
3.20.16. TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (PUMP CONTROL SYSTEM) (C MODE)
3.20.17. TROUBLESHOOTING OF GOVERNOR, PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
3.20.18. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
3.20.19. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
4. DISASSEMBLY AND ASSEMBLY
4.1. METHOD OF USING MANUAL
4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
4.3. SPECIAL TOOL LIST
4.4. GOVERNOR MOTOR ASSEMBLY
4.4.1. REMOVAL AND INSTALLATION
4.5. HYDRAULIC OIL COOLER ASSEMBLY
4.5.1. REMOVAL AND INSTALLATION
4.6. RADIATOR HYDRAULIC OIL COOLER ASSEMBLY
4.6.1. REMOVAL
4.6.2. INSTALLATION
4.7. ENGINE HYDRAULIC PUMP ASSEMBLY
4.7.1. REMOVAL
4.7.2. INSTALLATION
4.8. DAMPER ASSEMBLY
4.8.1. REMOVAL AND INSTALLATION
4.9. FUEL/HYDRAULIC TANK ASSEMBLY
4.9.1. REMOVAL
4.9.2. INSTALLATION
4.10. CENTER SWIVEL JOINT ASSEMBLY
4.10.1. DISASSEMBLY AND ASSEMBLY
4.11. TRAVEL MOTOR ASSEMBLY
4.11.1. REMOVAL AND INSTALLATION
4.12. FINAL DRIVE ASSEMBLY
4.12.1. REMOVAL AND INSTALLATION
4.13. SPROCKET
4.13.1. REMOVAL AND INSTALLATION
4.14. SWING MOTOR ASSEMBLY
4.14.1. REMOVAL AND INSTALLATION
4.15. SWING MACHINERY ASSEMBLY
4.15.1. REMOVAL AND INSTALLATION
4.16. SWING MOTOR
4.16.1. DISASSEMBLY AND ASSEMBLY
4.17. REVOLVIING FRAME ASSEMBLY
4.17.1. REMOVAL
4.17.2. INSTALLATION
4.18. SWING CIRCLE ASSEMBLY
4.18.1. REMOVAL
4.18.2. INSTALLATION
4.19. IDLER RECOIL SPRING ASSEMBLY
4.19.1. REMOVAL AND INSTALLATION
4.20. RECOIL SPRING ASSEMBLY
4.20.1. REMOVAL AND INSTALLATION
4.20.2. DISASSEMBLY
4.20.3. ASSEMBLY
4.21. CARRIER ROLLER ASSEMBLY
4.21.1. REMOVAL AND INSTALLATION
4.21.2. DISASSEMBLY
4.21.3. ASSEMBLY
4.22. TRACK SHOE ASSEMBLY
4.22.1. REMOVAL AND INSTALLATION
4.23. MAIN PUMP ASSEMBLY
4.23.1. REMOVAL
4.23.2. INSTALLATION
4.24. CONTROL VALVE ASSEMBLY
4.24.1. REMOVAL
4.24.2. INSTALLATION
4.24.3. DISASSEMBLY
4.24.4. ASSEMBLY
4.25. LS SELECT VALVE ASSEMBLY
4.25.1. DISASSEMBLY AND ASSEMBLY
4.26. LS SHUTTLE VALVE
4.26.1. DISASSEMBLY AND ASSEMBLY
4.27. PRESSURE COMPENSATION VALVE ASSEMBLY
4.27.1. DISASSEMBLY
4.27.2. ASSEMBLY
4.28. MAIN RELIEF VALVE ASSEMBLY
4.28.1. DISASSEMBLY
4.28.2. ASSEMBLY
4.29. LS CONTROL EPC VALVE ASSEMBLY
4.29.1. REMOVAL AND INSTALLATION
4.30. SOLENOID VALVE ASSEMBLY
4.30.1. REMOVAL AND INSTALLATION
4.31. PPC SHUTTLE VALVE ASSEMBLY
4.31.1. REMOVAL
4.31.2. INSTALLATION
4.31.3. DISASSEMBLY
4.31.4. ASSEMBLY
4.32. WORK EQUIPMENT SWING PPC VALVE ASSEMBLY
4.32.1. REMOVAL AND INSTALLATION
4.33. TRAVEL PPC VALVE ASSEMBLY
4.33.1. REMOVAL AND INSTALLATION
4.33.2. DISASSEMBLY AND ASSEMBLY
4.34. BOOM CYLINDER ASSEMBLY
4.34.1. REMOVAL
4.34.2. INSTALLATION
4.35. ARM CYLINDER ASSEMBLY
4.35.1. REMOVAL
4.35.2. INSTALLATION
4.36. BUCKET CYLINDER ASSEMBLY
4.36.1. REMOVAL
4.36.2. INSTALLATION
4.37. HYDRAULIC CYLINDER ASSEMBLY
4.37.1. DISASSEMBLY
4.37.2. ASSEMBLY
4.38. WORK EQUIPMENT ASSEMBLY
4.38.1. REMOVAL
4.38.2. INSTALLATION
4.39. BUCKET ASSEMBLY
4.39.1. REMOVAL AND INSTALLATION
4.40. ARM ASSEMBLY
4.40.1. REMOVAL AND INSTALLATION
4.41. ARM, BUCKET ASSEMBLY
4.41.1. REMOVAL AND INSTALLATION
4.42. BOOM ASSEMBLY
4.42.1. REMOVAL
4.42.2. INSTALLATION
4.43. OPERATORS CAB ASSEMBLY
4.43.1. REMOVAL
4.43.2. INSTALLATION
4.44. COUNTERWEIGHT ASSEMBLY
4.44.1. REMOVAL AND INSTALLATION
4.45. GOVERNOR, PUMP CONTROLLER ASSEMBLY
4.45.1. REMOVAL AND INSTALLATION
4.46. MONITOR PANEL ASSEMBLY
4.46.1. REMOVAL AND INSTALLATION
4.47. FINAL DRIVE ASSEMBLY
4.47.1. DISASSEMBLY
4.47.2. ASSEMBLY
4.47.3. (SPECIAL TOOLS)
4.48. SWING MACHINERY ASSEMBLY
4.48.1. DISASSEMBLY
4.48.2. ASSEMBLY
4.48.3. (SPECIAL TOOLS)
5. MAINTENANCE STANDARD
5.1. ENGINE MOUNT
5.2. SWING MACHINERY
5.3. SWING CIRCLE
5.4. FINAL DRIVE
5.5. TRACK FRAME, RECOIL SPRING
5.6. SUCTIONSAFETY VALVE
5.7. SWING MOTOR
5.8. WORK EQUIPMENT, SWING PPC VALVE
5.9. TRAVEL PPC VALVE
5.10. SERVICE PPC VALVE
5.11. PPC SHUTTLE VALVE, TRAVEL JUNCTION VALVE
5.12. EPC SOLENOID VALVE
5.13. CENTER SWIVEL JOINT
5.14. ARM, BOOM SAFETY VALVE
5.15. HYDRAULIC CYLINDER
5.16. WORK EQUIPMENT

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