komatsu pc2000 11r hydraulic excavator field assembly instruction gen00218 02 1

komatsu pc2000 11r hydraulic excavator field assembly instruction gen00218 02 2

komatsu pc2000 11r hydraulic excavator field assembly instruction gen00218 02 3

komatsu pc2000 11r hydraulic excavator field assembly instruction gen00218 02 4

komatsu pc2000 11r hydraulic excavator field assembly instruction gen00218 02 5

Komatsu PC2000-11R Hydraulic Excavator Field Assembly Instruction GEN00218-02

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00218-02
Format: PDF
Size: 43.8MB
Number of Pages: 292

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC2000-11R Hydraulic Excavator

1. COVER
2. FOREWORD
3. CONTENTS
4. SPECIFICATIONS
5. PRECAUTIONS FOR FIELD ASSEMBLY
6. DISPOSAL OF REMOVED PARTS
7. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
8. FLOWCHART OF MAIN ASSEMBLY PROCEDURE
9. KIT LAYOUT DIAGRAM
10. TRANSPORTATION POSTURES
11. LIST OF PARTS SENT INDIVIDUALLY
12. TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY
13. TIGHTENING TORQUE
14. COATING MATERIALS LIST
15. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
16. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
17. ASSEMBLY OF CHASSIS
17.1.
17.2. A 1. Assembly of track frame assembly and center frame assembly
17.3. A 2. Installation of idler cushion cylinder piping
17.4. A 3. Installation of travel motor piping
17.5. A 4. Installation of travel motor cover
17.6. A 5. Filling swing circle with grease
17.7. A 6. Assembly of revolving frame assembly and undercarriage
17.8. A 7. Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t)
17.9. A 8. Connection of swivel joint piping
17.10. A 9. Connection of swing circle grease piping
17.11.
17.12. A10. Installation of hydraulic tank assembly
17.13. A11. Installation of fuel tank assembly
17.14. A12. Connection of fuel tank assembly piping and wiring
17.15. A13. Installation of cab base assembly
17.16. A14. Installation of emergency escape ladder
17.17. A15. Installation of left floor assembly
17.18. A16. Connection of cab base assembly piping
17.19. A17. Connection of cab base assembly wiring
17.20. A18. Connection of left floor assembly heater piping
17.21.
17.22. A19. Connection of left floor assembly wiring
17.23. A20. Installation of tail pipe and precleaner
17.24. A21. Installation of power module assembly
17.25. A22. Connection of suction piping
17.26. A23. Connection of oil cooler piping and pump drain piping
17.27. A24. Connection of fan motor drain piping
17.28. A25. Installation of suction unit undercover
17.29. A26. Connection of delivery piping
17.30. A27. Connection of pilot piping and fan motor piping
17.31. A28. Connection of power module assembly fuel piping
17.32. A29. Connection of power module assembly air conditioner piping
17.33. A30. Connection of power module assembly heater piping
17.34. A31. Connection of power module assembly wiring
17.35.
17.36. A32. Installation of operators cab assembly
17.37. A33. Installation of rotary lamp (if equipped)
17.38. A34. Installation of iridium antenna
17.39. A35. Connection of operators cab assembly wiring
17.40. A36. Connection of operators cab assembly hydraulic piping
17.41. A37. Connection of operators cab assembly window washer hose
17.42. A38. Connection of operators cab assembly air conditioner piping
17.43. A39. Connection of operators cab assembly heater piping
17.44. A40. Installation of operators cab rear floor assembly
17.45. A41. Installation of handrail around operators cab
17.46.
17.47. A42. Installation of track frame ladder
17.48. A43. Installation of power module side catwalk assemblies (right and left)
17.49. A44. Installation of right floor assembly, grease can cover assembly and center floor
17.50. A45. Installation of fuel tank right catwalk assembly
17.51. A46. Installation of fuel tank front catwalk assembly
17.52. A47. Adjustment of exterior parts clearance
17.53. A48. Connection of grease reel piping
17.54. A49. Installation of access ladder assembly
17.55. A50. Installation of counterweight assembly
17.56. A51. Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power module
17.57. A52. Installation of handrail on counterweight
17.58. A53. Installation of handrail clamps
17.59. A54. Connection of fuel cut wire
17.60. A55. Connection of drain piping under power module
17.61. A56. Connection of battery wiring
17.62.
17.63. A57. Setting of hydraulic tank strainer
17.64. A58. Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track
17.65. A59. Permanent tightening of swing circle bolt
17.66. A60. Parts to be touched up after field assembly (chassis side)
17.67. A61. Connection of engine heater connection port
17.68. A62. Installation of optional harness
17.69. A63. Installation of KomVision and rear lamp
17.70. A64. Connection of emergency stop switch (if equipped) (at the right below power mudule)
17.71. A65. Connection of emergency stop switch (if equipped) (at the left side of ladder)
17.72. A66. Installation of engine oil and PTO oil pipings
17.73. A67. Installation of coolant piping
17.74. A68. Installation of guard bracket (if equipped)
18. ASSEMBLY OF BACKHOE
18.1.
18.2. C 1. Installation of boom cylinder
18.3. C 2. Installation of boom cylinder hoses
18.4. C 3. Assembly of boom sub assembly
18.5. C 4. Installation of boom assembly
18.6. C 5. Installation of boom cylinder head side
18.7. C 6. Installation of hoses between boom and chassis
18.8.
18.9. C 7. Installation of arm assembly
18.10. C 8. Installation of arm cylinder
18.11. C 9. Connection of hoses between boom and arm
18.12. C10. Connection of auto grease piping
18.13. C11. Connection of wiring between boom and chassis
18.14.
18.15. C12. Installation of bucket assembly
18.16. C13. Installation of bucket link
18.17. C14. Bleeding air from cylinders
18.18. C15. Parts to be touched up after field assembly (work equipment side)
18.19. C16. Bleeding air from auto grease circuit
19. INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY
19.1. M 1. Inspection of oil levels and coolant levels and using standard of fuel and lubricant
19.2. M 2. Flushing of hydraulic circuit
19.3. M 3. Releasing residual pressure from hydraulic circuit
19.4. M 4. Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator
19.5. M 5. Charging air conditioner with refrigerant
19.6. M 6. Installed angles of mirrors
19.7. M 7. Installed angles of lights
19.8. M. Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller
19.9. M 9. Method of camera calibration for KomVision
20. PC200011R Main pump air bleeding check sheet
21. FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)

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