komatsu pc2000 8 hydraulic excavator field assembly instruction gen00060 13 1

komatsu pc2000 8 hydraulic excavator field assembly instruction gen00060 13 2

komatsu pc2000 8 hydraulic excavator field assembly instruction gen00060 13 3

komatsu pc2000 8 hydraulic excavator field assembly instruction gen00060 13 4

komatsu pc2000 8 hydraulic excavator field assembly instruction gen00060 13 5

Komatsu PC2000-8 Hydraulic Excavator Field Assembly Instruction GEN00060-13

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00060-13
Format: PDF
Size: 27.3MB
Number of Pages: 332

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC2000-8 Hydraulic Excavator

1. COVER
2. FOREWORD
3. CONTENTS
4. SPECIFICATIONS
5. PRECAUTIONS FOR FIELD ASSEMBLY
6. DISPOSAL OF REMOVED PARTS
7. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
8. FLOWCHART OF MAIN ASSEMBLY PROCEDURE
9. KIT LAYOUT DIAGRAM
10. TRANSPORTATION POSTURES
11. LIST OF PARTS SENT INDIVIDUALLY
12. TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY
13. TIGHTENING TORQUE
14. COATING MATERIALS LIST
15. ASSEMBLY OF CHASSIS
15.1.
15.1.1. A 1. Assembly of track frame assembly and center frame assembly
15.1.2. A 2. Installation of idler cushion cylinder piping
15.1.3. A 3. Installation of travel motor piping
15.1.4. A 4. Installation of travel motor cover
15.1.5. A 5. Filling swing circle with grease
15.1.6. A 6. Assembly of revolving frame assembly and undercarriage
15.1.7. A 7. Installation of swing machinery (front) assembly (27t), Installation of swing motor (front) assembly (32t)
15.1.8. A 8. Connection of swivel joint piping
15.1.9. A 9. Connection of swing circle grease piping
15.2.
15.2.1. A10. Installation of hydraulic tank assembly
15.2.2. A11. Installation of fuel tank assembly
15.2.3. A12. Connection of fuel tank assembly piping and wiring
15.2.4. A13. Installation of cab base assembly
15.2.5. A14. Installation of emergency escape ladder
15.2.6. A15. Installation of left floor assembly
15.2.7. A16. Connection of cab base assembly piping
15.2.8. A17. Connection of cab base assembly wiring
15.2.9. A18. Connection of left floor assembly heater piping
15.3.
15.3.1. A19. Connection of left floor assembly wiring
15.3.2. A20. Installation of tail pipe
15.3.3. A21. Installation of power container assembly
15.3.4. A22. Connection of suction piping
15.3.5. A23. Connection of oil cooler piping and pump drain piping
15.3.6. A24. Connection of fan motor drain piping
15.3.7. A25. Installation of suction unit undercover
15.3.8. A26. Connection of delivery piping
15.3.9. A27. Connection of pilot piping and fan motor piping
15.3.10. A28. Connection of power container assembly fuel piping
15.3.11. A29. Connection of power container assembly air conditioner piping
15.3.12. A30. Connection of power container assembly heater piping
15.3.13. A31. Connection of power container assembly wiring
15.4.
15.4.1. A32. Installation of operators cab assembly
15.4.2. A33. Installation of rotary lamp (if equipped)
15.4.3. A34. Installation of ORBCOMM antenna (if equipped)
15.4.4. A35. Connection of operators cab assembly wiring
15.4.5. A36. Connection of operators cab assembly hydraulic piping
15.4.6. A37. Connection of operators cab assembly window washer hose
15.4.7. A38. Connection of operators cab assembly air conditioner piping
15.4.8. A39. Connection of operators cab assembly heater piping
15.4.9. A40. Installation of operators cab rear floor assembly
15.4.10. A41. Installation of handrail around operators cab
15.5.
15.5.1. A42. Installation of track frame ladder
15.5.2. A43. Installation of power container side catwalk assemblies (right and left)
15.5.3. A44. Installation of right floor assembly, grease can cover assembly and center floor
15.5.4. A45. Installation of fuel tank right catwalk assembly
15.5.5. A46. Installation of fuel tank front catwalk assembly
15.5.6. A47. Adjustment of exterior parts clearance
15.5.7. A48. Connection of grease reel piping
15.5.8. A49. Installation of access ladder assembly
15.5.9. A50. Installation of counterweight assembly
15.5.10. A51. Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power container
15.5.11. A52. Installation of handrail on counterweight
15.5.12. A53. Installation of handrail clamps
15.5.13. A54. Connection of fuel cut wire
15.5.14. A55. Connection of drain piping under power container
15.5.15. A56. Connection of battery wiring
15.6.
15.6.1. A57. Setting of hydraulic tank strainer
15.6.2. A58. Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track
15.6.3. A59. Permanent tightening of swing circle bolt
15.6.4. A60. Parts to be touched up after field assembly (chassis side)
15.6.5. A61. Connection of engine heater connection port
15.6.6. A62. Installation of optional harness
15.6.7. A63. Installation of rear lamps
15.6.8. A64. Installation of rear camera
15.6.9. A65. Connection of emergency stop switch (if equipped) (at the right below container)
15.6.10. A66. Connection of emergency stop switch (if equipped) (at the left side of ladder)
15.6.11. A67. Installation of engine oil and PTO oil pipings
15.6.12. A68. Installation of coolant piping
15.6.13. A69. Installation of guard bracket (if equipped)
16. ASSEMBLY OF BACKHOE
16.1.
16.1.1. C 1. Installation of boom cylinder
16.1.2. C 2. Installation of boom cylinder hoses (Serial No. 20095 and up)
16.1.3. C 3. Assembly of boom sub assembly
16.1.4. C 4. Installation of boom assembly
16.1.5. C 5. Installation of boom cylinder head side
16.2.
16.2.1. C 6. Installation of hoses between boom and chassis
16.2.2. C 7. Installation of arm assembly
16.2.3. C 8. Installation of arm cylinder
16.2.4. C 9. Connection of hoses between boom and arm
16.2.5. C10. Connection of auto grease piping
16.2.6. C11. Connection of wiring between boom and chassis
16.3.
16.3.1. C12. Installation of bucket assembly
16.3.2. C13. Installation of bucket link
16.3.3. C14. Bleeding air from cylinders
16.3.4. C15. Parts to be touched up after field assembly (work equipment side)
16.3.5. C16. Bleeding air from auto grease circuit
17. LS. ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT
17.1. LS 1. Installation of arm cylinder bottom parts
17.2. LS 2. Installation of boom cylinder to machine body
17.3. LS 3. Installation of boom cylinder hoses
17.4. LS 4. Installation of boom cylinder piping
17.5. LS 5. Installation of boom assembly
17.6. LS 6. Installation of boom cylinder head pins
17.7. LS 7. Installation of hose between machine body and boom
17.8. LS 8. Installation of bucket cylinder assembly
17.9. LS 9. Installation of arm assembly
17.10. LS10. Installation of arm cylinder assembly
17.11. LS11. Installation of hoses between boom and arm
17.12. LS12. Installation of bucket cylinder hoses
17.13. LS13. Installation of grease feed hose of bucket cylinder
17.14. LS14. Installation of bucket assembly
17.15. LS15. Installation of arm cylinder junction hoses
17.16. LS16. Installation of bottom dump hose and grease feed hose between arm and bucket
17.17. LS17. Installation of arm dump cushion (proximity switch)
18. INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY
18.1. M 1. Inspection of oil levels and coolant levels and using standard of fuel and lubricant
18.2. M 2. Flushing of hydraulic circuit
18.3. M 3. Releasing residual pressure from hydraulic circuit
18.4. M 4. Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator
18.5. M 5. Charging air conditioner with refrigerant
18.6. M 6. Installed angles of mirrors
18.7. M 7. Installed angles of lights
19. VHMS CONTOROLLER INITIAL SETTING PROCEDURE
20. PC20008 Main pump air bleeding check sheet
21. FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)
22. FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL)

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