komatsu pc200ll 7l pc220ll 7l hydraulic excavator operation and maintenance manual ceam014401 1

komatsu pc200ll 7l pc220ll 7l hydraulic excavator operation and maintenance manual ceam014401 2

komatsu pc200ll 7l pc220ll 7l hydraulic excavator operation and maintenance manual ceam014401 3

komatsu pc200ll 7l pc220ll 7l hydraulic excavator operation and maintenance manual ceam014401 4

komatsu pc200ll 7l pc220ll 7l hydraulic excavator operation and maintenance manual ceam014401 5

Komatsu PC200LL-7L, PC220LL-7L Hydraulic Excavator Operation and Maintenance Manual CEAM014401

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM014401
Format: PDF
Size: 3.8MB
Number of Pages: 291

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC200LL-7L Hydraulic Excavator
- PC220LL-7L Hydraulic Excavator

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.2.1. SIGNAL WORDS
1.2.2. OTHER SIGNAL WORDS
1.3. INTRODUCTION
1.3.1. INTENDED USE
1.4. DIRECTIONS OF MACHINE
1.5. BREAKING IN THE MACHINE
1.6. PRODUCT INFORMATION
1.6.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
1.6.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
1.6.3. SERVICE METER LOCATION
1.6.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.7. TABLE OF CONTENTS
2. SAFETY
2.1. SAFETY LABELS
2.1.1. POSITION FOR ATTACHING SAFETY LABELS
2.1.2. UNIQUE SAFETY DECALS FOR LOG LOADER AND ROAD BUILDER EXCAVATORS
2.2. SAFETY INFORMATION
2.2.1. SAFETY RULES
2.2.2. IF ABNORMALITIES ARE FOUND
2.2.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
2.2.5. SAFETY EQUIPMENT
2.2.6. KEEP MACHINE CLEAN
2.2.7. KEEP OPERATORS COMPARTMENT CLEAN
2.2.8. LEAVING OPERATORS SEAT WITH LOCK
2.2.9. HANDRAILS AND STEPS
2.2.10. MOUNTING AND DISMOUNTING
2.2.11. NO PERSONS ON ATTACHMENTS
2.2.12. BURN PREVENTION
2.2.13. FIRE PREVENTION AND EXPLOSION PREVENTION
2.2.14. ACTION IF FIRE OCCURS
2.2.15. WINDSHIELD WASHER FLUID
2.2.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
2.2.17. PROTECTION AGAINST FALLING OR FLYING OBJECTS
2.2.18. ATTACHMENT INSTALLATION
2.2.19. ATTACHMENT COMBINATIONS
2.2.20. CAB WIDOW GLASS
2.2.21. UNAUTHORIZED MODIFICATIONS
2.2.22. SAFETY AT JOBSITE
2.2.23. WORKING ON LOOSE GROUND
2.2.24. DISTANCE TO HIGH VOLTAGE CABLES
2.2.25. ENSURE GOOD VISIBILITY
2.2.26. VENTILATION FOR ENCLOSED AREA
2.2.27. SIGNALMANS SIGNAL AND SIGNS
2.2.28. EMERGENCY EXIT FROM OPERATORS CAB
2.2.29. ASBESTOS DUST HAZARD PREVENTION
2.3. SAFE MACHINE OPERATION
2.3.1. STARTING ENGINE
2.3.2. CHECKS BEFORE STARTING ENGINE
2.3.3. SAFETY RULES FOR STARTING ENGINE
2.3.4. STARTING ENGINE IN COLD WEATHER
2.4. OPERATION
2.4.1. CHECKS AFTER STARTING ENGINE, BEFORE OPERATION
2.4.2. SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
2.4.3. SAFETY RULES FOR TRAVELING
2.4.4. TRAVELING ON SLOPES
2.4.5. OPERATIONS ON SLOPES
2.4.6. PROHIBITED OPERATIONS
2.4.7. OPERATIONS ON SNOW
2.4.8. PARKING MACHINE
2.4.9. TRANSPORTATION
2.4.10. SHIPPING THE MACHINE
2.4.11. BATTERY
2.4.12. TOWING
2.4.13. LIFTING OBJECTS WITH BUCKET
2.5. SAFETY MAINTENANCE INFORMATION
2.5.1. WARNING TAG
2.5.2. KEEP WORK PLACE CLEAN AND TIDY
2.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
2.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
2.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
2.5.6. REMOVING BATTERY TERMINALS
2.5.7. DO NOT DISASSEMBLE RECOIL SPRINGS
2.5.8. SAFETY RULES FOR HIGHPRESSURE OIL
2.5.9. SAFETY HANDLING HIGHPRESSURE HOSES
2.5.10. WASTE MATERIALS
2.5.11. AIR CONDITIONER MAINTENANCE
2.5.12. COMPRESSED AIR
2.5.13. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
3. OPERATION
3.1. GENERAL VIEW
3.1.1. GENERAL VIEW OF LOG LOADER MACHINE
3.1.2. GENERAL VIEW OF ROAD BUILDER MACHINE
3.1.3. GENERAL VIEW CONTROLS AND GAUGES
3.2. EXPLANATION OF COMPONENTS
3.2.1. MACHINE MONITOR
3.2.2. BASIC OPERATION OF MACHINE MONITOR
3.2.3. BASIC CHECK ITEMS
3.2.4. CAUTION ITEMS
3.2.5. EMERGENCY STOP ITEMS
3.2.6. METER DISPLAY PORTION
3.2.7. MONITOR SWITCHES
3.2.8. SWITCHES
3.2.9. CONTROL LEVERS, PEDALS
3.2.10. CEILING WINDOW
3.2.11. FRONT WINDOW
3.2.12. EMERGENCY EXIT FROM OPERATORS CAB FROM INSIDE
3.2.13. EMERGENCY EXIT FROM OPERATORS CAB FROM OUTSIDE
3.2.14. DOOR LOCK
3.2.15. CAP, COVER WITH LOCK
3.2.16. HOT AND COOL BOX
3.2.17. MAGAZINE BOX WITH CUP HOLDER
3.2.18. ASHTRAY
3.2.19. AIR CONDITIONER
3.2.20. CAR RADIO
3.2.21. FUSE
3.2.22. FUSIBLE LINK
3.2.23. CONTROLLER
3.2.24. TOOLBOX
3.2.25. GREASE GUN HOLDER
3.2.26. HANDLING THE ACCUMULATOR
3.3. MACHINE OPERATIONS AND CONTROLS
3.3.1. BEFORE STARTING ENGINE
3.3.2. STARTING ENGINE
3.3.3. AFTER STARTING ENGINE
3.3.4. AUTOMATIC WARMUP OPERATION
3.3.5. STOPPING THE ENGINE
3.3.6. CHECK AFTER SHUTING OFF ENGINE
3.3.7. MACHINE OPERATION
3.3.8. STEERING THE MACHINE
3.3.9. SWINGING
3.3.10. WORK EQUIPMENT CONTROLS AND OPERATIONS
3.3.11. OPERATING WORKING MODE
3.3.12. PROHIBITED OPERATIONS
3.3.13. GENERAL OPERATION INFORMATION
3.3.14. TRAVELING ON SLOPES
3.3.15. ESCAPE FROM MUD
3.3.16. ROAD BUILDER RECOMMENDED APPLICATIONS
3.3.17. REPLACEMENT AND INVERSION OF BUCKET
3.3.18. PARKING MACHINE
3.3.19. CHECK AFTER FINISHING WORK
3.3.20. LOCKING
3.4. TRANSPORTATION
3.4.1. TRANSPORTATION PROCEDURE
3.4.2. LOADING AND UNLOADING WITH TRAILER
3.4.3. LIFTING THE MACHINE
3.5. COLD WEATHER OPERATION
3.5.1. FUEL AND LUBRICANTS
3.5.2. COOLING SYSTEM COOLANT
3.5.3. BATTERY
3.5.4. AFTER OPERATIONS
3.5.5. AFTER COLD WEATHER SEASON
3.6. LONG TERM STORAGE
3.6.1. BEFORE STORAGE
3.6.2. DURING STORAGE
3.6.3. AFTER STORAGE
3.7. TROUBLESHOOTING
3.7.1. AFTER RUNNING OUT OF FUEL
3.7.2. PHENOMENA THAT ARE NOT FAILURES
3.7.3. TOWING THE MACHINE
3.7.4. LIGHTWEIGHT TOWING HOOK
3.7.5. PRECAUTIONS ON PARTICULAR JOBSITES
3.7.6. DISCHARGED BATTERY
3.7.7. OTHER TROUBLE
4. MAINTENANCE
4.1. MAINTENANCE INFORMATION
4.1.1. SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. WINDSHIELD WASHER FLUID
4.1.5. FRESH AND CLEAN LUBRICANTS
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. FUEL STRAINER
4.1.8. WELDING INSTRUCTIONS
4.1.9. DO NOT DROP THINGS INSIDE MACHINE
4.1.10. DUSTY JOBSITE
4.1.11. AVOID MIXING LUBRICANTS
4.1.12. LOCKING THE INSPECTION COVERS
4.1.13. HYDRAULIC SYSTEM AIR BLEEDING
4.1.14. HYDRAULIC HOSE INSTALLATION
4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE WORKS
4.1.16. SELECTING FUEL AND LUBRICANTS TO MATCH AMBIENT TEMPERATURE
4.2. LUBRICANTS, COOLANT AND FILTERS
4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. ELECTRIC SYSTEM MAINTENANCE
4.2.3. HANDLING HYDRAULIC SYSTEM
4.3. WEAR PARTS LIST
4.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
4.5. TIGHTENING TORQUE SPECIFICATIONS
4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.6.1. SAFETY CRITICAL PARTS
4.7. MAINTENANCE SCHEDULE
4.7.1. MAINTENANCE SCHEDULE CHART
4.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
4.8. MAINTENANCE PROCEDURE
4.8.1. INITIAL 10 HOURS MAINTENANCE
4.8.2. INITIAL 250 HOURS MAINTENANCE
4.8.3. WHEN REQUIRED
4.8.4. CHECK BEFORE STARTING
4.8.5. EVERY 100 HOURS MAINTENANCE
4.8.6. EVERY 250 HOURS MAINTENANCE
4.8.7. EVERY 500 HOURS MAINTENANCE
4.8.8. EVERY 1000 HOURS MAINTENANCE
4.8.9. EVERY 2000 HOURS MAINTENANCE
4.8.10. EVERY 4000 HOURS MAINTENENCE
4.8.11. EVERY 5000 HOURS MAINTENANCE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. DIMENSIONS
5.1.2. WORKING RANGE
6. OPTIONS, ATTACHMENTS
6.1. GENERAL PRECAUTIONS
6.1.1. PRECAUTIONS RELATED TO SAFETY
6.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
6.2. HANDLING BUCKET WITH HOOK
6.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
6.2.2. PROHIBITED OPERATIONS
6.3. ATTACHMENT GUIDE
6.3.1. COMBINATIONS OF WORK EQUIPMENT
6.3.2. SELECTION OF TRACK SHOES
6.4. SOFT SWING FUNCTION

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