komatsu pc3400 11m0 hydraulic mining shovel field assembly manual gen00237 03 1

komatsu pc3400 11m0 hydraulic mining shovel field assembly manual gen00237 03 2

komatsu pc3400 11m0 hydraulic mining shovel field assembly manual gen00237 03 3

komatsu pc3400 11m0 hydraulic mining shovel field assembly manual gen00237 03 4

komatsu pc3400 11m0 hydraulic mining shovel field assembly manual gen00237 03 5

Komatsu PC3400-11M0 Hydraulic Mining Shovel Field Assembly Manual GEN00237-03

$20.00

Type Of Manual: Field Assembly Manual
Manual ID: GEN00237-03
Format: PDF
Size: 61.8MB
Number of Pages: 389

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC3400-11M0 Hydraulic Mining Shovel

1. COVER
2. FOREWORD
2.1. Foreword
2.2. Precautions for field assembly
2.2.1. How to do work
2.2.2. Preparation and check of protective gear, slings and tools
2.2.3. Check during actual work
2.3. Disposal of removed parts
3. SAFETY
3.1. Safety information
3.2. Overview
3.2.1. Normal operations
3.2.2. Regular maintenance
3.2.3. Troubleshooting, adjustments and repair
3.2.4. Additional safety precautions
3.3. Sound pressure and vibration levels in the operators cab.
3.3.1. Sound
3.3.2. Vibration
3.4. General precautions common to operation on the excavator
3.4.1. Understanding the excavator
3.4.2. Precautions before starting operation on the excavator
3.4.3. Preparations for safe operation
3.4.4. Fire prevention
3.4.5. Precautions when getting on or off the excavator
3.4.6. Burn prevention
3.4.7. Precautions when cleaning cab glass
3.4.8. Precautions related to protective structures
3.4.9. Precautions related to airbourne and ejected debris
3.4.10. Electromagnetic compatibility (EMC)
3.4.11. Precautions at jobsite
3.4.12. Starting motor
3.4.13. Operation
3.5. Precaution for maintenance
3.5.1. General precautions
3.5.2. Precautions for inspection and maintenance
3.5.3. Precautions with high pressure fluid
3.6. Additional safety information for troubleshooting and adjustments
3.6.1. Inspection of the hydraulic system
3.6.2. Two workers only when the excavator is running during adjustments
3.6.3. Areas of potential danger around the excavator
3.7. Special safety equipment
3.7.1. Front guard protective structure FOPS for operators cab
3.7.2. Object handling
3.7.3. Lighting
3.7.4. Warning beacon
3.7.5. Safety harness in conformity with en 361 (european standard)
3.8. Additional safety precautions for assembly
3.8.1. When assembling the excavator
3.8.2. When disassembling the excavator
3.8.3. When transporting the disassembled excavator
4. GENERAL
4.1. General
4.1.1. Delivery of the excavator
4.1.2. Assembling the excavator
4.1.3. Lifting and transportation
4.1.4. Electrical energy
4.1.5. Electromagnetic compatibility (EMC)
4.1.6. Monitoring system of the machine
4.2. Assembly site requirements
4.2.1. Configuration of components on erection side (example)
4.2.2. Required cranes
4.2.3. Manpower / Assembly time
4.2.4. Tools and equipment for assembly
4.3. Standard application torque chart
4.3.1. Metric standard thread
4.3.2. Metric fine thread
4.4. Special Tightening Torques
4.5. Torque for flange Joints
4.6. Tightening Torque for hydraulic hose connecting nut
4.7. General installation procedures for hydraulic hose lines
4.8. General installation instructions for attachment pins
4.8.1. Preparations for assembly
4.9. Transportation Postures
5. ASSEMBLY SEQUENCE
5.1. ASSEMBLE SEQUENCE OF BACKHOE (BH) SPEC
5.1.1. Assembly sequence under consideration of the excavators stability
5.2. ASSEMBLE SEQUENCE OF FRONT SHOVEL (FS) SPEC
5.2.1. Assembly sequence under consideration of the excavators stability
5.3. Assemble the undercarriage (center body, track frames)
5.3.1. Preparations before working
5.3.2. Attach Center body to Track Frames
5.3.3. Special hydraulic torque wrench
5.3.4. Connect Hydraulic Lines to the travel motors
5.3.5. Connect Hydraulic Lines to the travel motors
5.3.6. Hydraulic track tensioning system
5.3.7. Final Assembly of undercarriage
5.4. Assemble the main valve block assembly (IF NOT EQUIPPED)
5.5. Assemble the floating valve block assembly (for FRONT SHOVEL (FS))
5.6. Assemble the superstructure platform
5.7. Assemble the machine house assembly
5.7.1. Assemble the air cleaner Assembly
5.7.2. Assemble the exhaust muffler assembly
5.7.3. Assemble the handrails
5.7.4. Connect service center
5.8. Assemble the L.H. platform
5.9. Assemble hydraulically operated stairway
5.10. Assemble the machine house L.H. platform
5.11. Assemble the cab base
5.11.1. Assemble the cab base walks and attachments
5.12. Assemble the operators cab
5.13. Assemble the fuel tank top platform
5.14. Assemble the lubrication pump station
5.15. Assemble the hydraulic oil tank
5.15.1. Assemble the platform between machine house and hydraulic oil tank
5.16. Assemble the superstructure floor frame
5.17. Assemble the machine house R.H. platform
5.18. Assemble the hydraulic oil tank R.H. platform
5.19. Assemble the emergency escape ladder at the machine house
5.20. Assemble the oil cooler assembly
5.21. Preassemble for backhoe (BH) BOOM
5.21.1. Preparatory work
5.21.2. Assemble the boom cylinders
5.21.3. Assemble the stick cylinders
5.21.4. Install the Preassembled boom at the superstructure
5.21.5. Connect the components and piping around the boom foot
5.22. Preassembly of front shovel boom
5.22.1. ATTACHMENT POINTS FOR SAFETY HARNESS ON BOOM
5.22.2. GENERAL INSTALLATION INSTRUCTIONS FOR ATTACHMENT PINS
5.22.3. ATTACH BOOM CYLINDERS AND STICK CYLINDERS TO THE BOOM
5.22.4. ATTACH BOOM TO SUPERSTRUCTRE AFRAME
5.23. Assemble the counterweight
5.24. Prechecks before engine start
5.24.1. Prechecks prior to initial start up
5.24.2. Filling and bleeding the hydraulic system
5.25. Assembly backhoe attachment
5.25.1. Install the stick at the boom (for backhoe (BH))
5.25.2. Connect the stick cylinders and stick (for backhoe (BH))
5.25.3. Connect the components and piping around the stick (for backhoe (BH))
5.25.4. Assemble the bucket (for backhoe (BH))
5.26. Assembly front shovel attachment
5.26.1. Attaching the bucket cylinders to the boom
5.26.2. Attaching the stick to the boom
5.26.3. Connecting hose lines from main valve block to boom
5.26.4. Connecting hose lines from boom to boom cylinders
5.26.5. Connecting hose lines from boom to stick cylinders
5.26.6. Connecting hose lines from stick to bucket cylinders
5.26.7. Connecting stick cylinders to the stick
5.26.8. ASSEMBLE THE BUCKET (FOR FRONT SHOVEL (FS))
5.27. Bleed hydraulic circuits
5.27.1. Bleed air from hydraulic oil tank
5.27.2. Bleed air from track tensioning system
5.27.3. Bleed slew circuit
5.27.4. Bleed air from track system
5.27.5. Bleeding the attachment Backhoe (BH) / Front shovel (FS)
6. DISASSEMBLY OF THE EXCAVATOR
6.1. Disassembly sequence of backhoe excavators
6.2. Disassembly sequence of front shovel
6.3. Safety precautions for disassembling the excavator
6.3.1. Disposal of the waste material
7. FINAL CHECKS AND ADJUSTMENTS
7.1. Commissioning check list
7.2. Adjustment of automatic lubrication systems
7.2.1. Setting of pause time and grease injector output (continued)
7.3. Charging air conditioner with refrigerant
7.4. Perform the PM Clinic commissioning procedure according to the PM Clinic manual
7.4.1. Visual inspection
7.4.2. Traveling instructions
7.5. Handling of documentation after assembly and commissioning
8. ORBCOMM INITIALIZATION
8.1. PC configuration tool for KOMTRAX Plus / ORBCOMM
8.2. Method of camera calibration for KomVision
8.2.1. Calibration procedure
8.2.2. Reference

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