komatsu pc4000 6 hydraulic mining shovel operation and maintenance manual ompc40008152 1

komatsu pc4000 6 hydraulic mining shovel operation and maintenance manual ompc40008152 2

komatsu pc4000 6 hydraulic mining shovel operation and maintenance manual ompc40008152 3

komatsu pc4000 6 hydraulic mining shovel operation and maintenance manual ompc40008152 4

komatsu pc4000 6 hydraulic mining shovel operation and maintenance manual ompc40008152 5

Komatsu PC4000-6 Hydraulic Mining Shovel Operation and Maintenance Manual OMPC40008152

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: OMPC40008152
Format: PDF
Size: 13.8MB
Number of Pages: 394

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC4000-6 Hydraulic Mining Shovel

1. MAIN MENU
2. COVER
3. INTRODUCTION
3.1. CONTENTS OF THE BINDER
3.2. DIVISION OF THE BINDER
3.3. DESIGNATED USE OF THE EXCAVATOR
3.4. DELIVERY OF THE EXCAVATOR
3.5. EXPLANATION OF ABBREVATIONS
3.6. TABLE OF CONTENTS
4. SAFETY
4.1. SAFETY INSTRUCTIONS
4.1.1. WARNINGS AND SYMBOLS
4.1.2. BASIC OPERATION AND DESIGNATED USE OF THE HYDRAULIC EXCAVATOR
4.1.3. ORGANIZATIONAL MEASURES
4.1.4. SELECTION AND QUALIFICATION OF PERSONNEL BASIC RESPONSIBILITIES
4.1.5. SAFETY INSTRUCTIONS GOVERNING SPECIFIC OPERATIONAL PHASES
4.1.6. WARNING OF SPECIAL DANGERS
4.1.7. TRANSPORTING AND TOWING RECOMMISSIONING
4.1.8. SPECIAL SAFETY EQUIPMENT
4.1.9. SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)
5. OPERATION
5.1. FOREWORD
5.2. CONSTRUCTION OF THE EXCAVATOR
5.2.1. OVERALL VIEW
5.2.2. SUPERSTRUCTURE
5.2.3. HYDRAULICALLY OPERATED ACCESS LADDER
5.2.4. EMERGENCY ESCAPE LADDER
5.2.5. EMERGENCY ENGINE SHUTDOWN FROM GROUND MAN AND OPERATOR WARNING SYSTEM
5.2.6. OPERATORS CAB WITH INTEGRATED FALLING OBJECT PROTECTIVE STRUCTURE (FOPS)
5.2.7. UNDERCARRIAGE
5.2.8. WORKING ATTACHMENT
5.2.9. DIESEL ENGINE TYPE SDA 16V160
5.3. OPERATORS CAB CONTROLS
5.3.1. HYDRAULIC CONTROL SYSTEM
5.3.2. SAFETY CIRCUIT FOR CONTROLS
5.4. VEHICLE HEALTH MONITORING SYSTEM VHMS HEALTH MONITOR
5.4.1. INITIALIZATION SCREEN NO. 0.0
5.4.2. OPERATOR INFORMATION SCREEN NO. 1.1
5.4.3. STANDARD MONITOR 1 (NO. 1.2)
5.4.4. TABLE OF ALL TOP MESSAGES PROVIDED BY THE SYSTEM
5.4.5. TABLE OF AVAILABLE INSTRUCTION MESSAGES
5.5. OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
5.5.1. A HEATING
5.5.2. B COOLING
5.5.3. COMBINED OPERATION OF AIR CONDITIONING AND HEATING
5.6. POWER HOUSE
5.6.1. EMERGENY SHUTDOWN SWITCHES AND BATTERY MAIN SWITCHES
5.6.2. CENTRAL CONTROL AND FILTER PANEL
5.7. ELECTRICAL EQUIPMENT IN CAB BASE
5.7.1. SWITCH BOARD (X2) IN CAB BASE
5.8. CHECKS BEFORE STARTING THE ENGINE
5.9. STARTING THE ENGINE
5.9.1. STARTING PROCEDURE
5.9.2. ENGINE WARMUP
5.9.3. HYDRAULIC OIL WARMUP
5.10. MOVING THE EXCAVATOR
5.10.1. TRAVEL CONTROL WITH FOOT PEDALS
5.10.2. TRAVELLING INSTRUCTIONS
5.11. SLEWING AND BRAKING THE SUPERSTRUCTURE
5.11.1. SLEWING THE SUPERSTRUCTURE
5.11.2. BRAKING THE SUPERSTRUCTURE
5.11.3. SLEW PARKING BRAKE
5.12. WORKING WITH THE ATTACHMENT
5.12.1. MACHINES EQUIPPED WITH EURO CONTROL SYSTEM
5.12.2. MACHINES EQUIPPED WITH KMG CONTROL SYSTEM
5.12.3. BOTTOM DUMP BUCKET
5.12.4. DROP BALL OPERATION
5.12.5. COMBINED OPERATION CYCLES
5.13. WORKING INSTRUCTIONS
5.13.1. STABILITY OF THE EXCAVATOR
5.13.2. EXCAVATOR OPERATION
5.14. PARKING THE EXCAVATOR
5.15. STOPPING THE ENGINE
5.16. OPERATION OF THE LUBRICATION SYSTEM
5.16.1. CENTRAL LUBRICATION SYSTEM CLS
5.16.2. SWING CIRCLE PINION LUBRICATION SYSTEM SLS
5.17. FIRE DETECTION AND SUPPRESSION SYSTEM
5.17.1. HIGH LEVEL ALARM FIRE
5.17.2. ENGINE SHUTDOWN THROUGH FUEL SHUTOFF SOLENOID VALVE
5.17.3. ACTUATION MODES OF THE FIRE SUPPRESSION SYSTEM
5.17.4. INDICATION OF OPERATIONAL MODES AT CONTROL MODULE, AFTER AUTOMATIC ACTUATION OF THE FIRE SUPPRESSION SYSTEM
5.17.5. LOCATION OF THE EXTINGUISHING AGENT TANK ASSEMBLIES AND EXPELLANT GAS CARTRIDGES ON POWER HOUSE ROOF
5.18. CENTRAL REFILLING SYSTEM
5.18.1. SYSTEMS CONNECTED TO THE REFILLING SYSTEM
5.18.2. OPERATING THE HYDRAULIC SERVICE ARM
5.18.3. RECEIVER PANEL WITH MONITOR BOX
5.18.4. REFILLABLE GREASE CONTAINERS OF THE CENTRAL LUBRICATION SYSTEM AND SWING CIRCLE PINION LUBRICATION SYSTEM
5.19. WORK ON THE LOADER ATTACHMENT
5.20. TRANSPORTATION AND LIFTING OF THE EXCAVATOR
5.20.1. DISASSEMBLING OF THE EXCAVATOR
5.20.2. TRANSPORTATION AND LIFTING
5.21. RETRIEVAL PROCEDURE
5.22. EXCAVATOR STORAGE
5.22.1. PREPARING FOR STORAGE
5.22.2. ONE MONTH REPETITIVE SERVICE PERIOD
5.22.3. SIX MONTH REPETITIVE SERVICE PERIOD
5.22.4. PREPARING FOR OPERATION
5.23. TROUBLE SHOOTING
5.23.1. ENGINE
5.23.2. HYDRAULIC SYSTEM
5.23.3. FINAL DRIVES AND SWING MACHINERY
5.23.4. CRAWLER TRACKS
6. MAINTENANCE
6.1. FOREWORD
6.2. PRECAUTIONS FOR MAINTENANCE
6.3. FUEL AND LUBRICANTS
6.4. FILLING CAPACITIES
6.5. STANDARD TORQUE LIST
6.6. LUBRICATION AND MAINTENANCE SCHEDULE
6.6.1. INITIAL SERVICING
6.6.2. PERIODIC SERVICING INTERVALS
6.6.3. PERIODIC SERVICING SCHEDULE
6.6.4. EXTENDED SERVICE INTERVALS OF ENGINE OIL RESERVE SYSTEM
6.6.5. MAINTENANCE OF THE ENGINE
6.7. WHEN NECESSARY
6.7.1. ENGINE AIR CLEANER SERVICE
6.7.2. SWING CIRCLE TOOTHING LUBRICATION
6.7.3. AUTOMATIC LUBRICATION SYSTEMS FILL GREASE BARRELS
6.7.4. TRACK ROLLERS AND GUIDE WHEELS REPLACE FLOATING SEALS
6.8. EVERY 10 OPERATING HOURS OR DAILY
6.8.1. VISUAL INSPECTIONS
6.8.2. AIR CLEANER CLEAN PRECLEANER
6.8.3. RADIATOR CHECK COOLANT LEVEL
6.8.4. TRACK GROUPS CLEAN
6.9. EVERY 50 OPERATING HOURS OR WEEKLY
6.9.1. SWING MACHINERY, BRAKE HOUSINGS AND MOTOR ADAPTER HOUSINGS CHECK OIL LEVELS
6.9.2. TRAVEL GEARS, BRAKE HOUSINGS AND MOTOR ADAPTER HOUSINGS CHECK OIL LEVELS
6.9.3. FINAL DRIVE HOUSINGS CHECK OIL LEVEL
6.9.4. PTO (PUMP DISTRIBUTOR GEAR) AND OIL RESERVOIR CHECK OIL LEVEL
6.9.5. HYDRAULIC ACCESS LADDER CHECK SAFETY SENSOR
6.9.6. HYDRAULIC OIL COOLERS INSPECT AND CLEAN IF NECESSARY
6.10. EVERY 250 OPERATING HOURS OR MONTHLY
6.10.1. AIR CONDITIONING COMPRESSOR CHECK DRIVE BELT TENSION
6.10.2. UNDERCARRIAGE PIN CONNECTIONS LUBRICATE
6.10.3. SIGNAL HORN COMPRESSOR LUBRICATE
6.10.4. HYDRAULIC OIL COOLER FAN BEARINGS CHECK OIL LEVEL
6.10.5. RADIATOR FAN BEARING CHECK OIL LEVEL
6.10.6. AUTOMATIC LUBRICATION SYSTEMS CLEAN INLINE GREASE FILTER
6.10.7. CAB AIR CLEANER CLEAN OR REPLACE FILTER ELEMENT
6.11. EVERY 500 OPERATING HOURS OR MONTHLY
6.11.1. BATTERIES CHECK FLUID LEVEL
6.11.2. FLEXIBLE DRIVE COUPLING CHECK OIL LEVEL
6.11.3. PTO (PUMP DISTRIBUTOR GEAR) MAIN PUMP DRIVE SHAFT HOUSINGS CHECK OIL LEVEL
6.11.4. FUEL TANK DRAIN CONDENSATION
6.11.5. CRAWLER TRACK INSPECTION
6.12. EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
6.12.1. HIGH STRENGTH BOLT CONNECTIONS
6.12.2. HYDRAULIC SYSTEM FILTER SERVICE
6.12.3. PTO (PUMP DISTRIBUTOR GEAR), SWING MACHINERY AND TRAVEL GEARS OIL SAMPLE ANALYSIS
6.12.4. SIGNAL HORN COMPRESSOR CLEAN AND LUBRICATE
6.12.5. HYDRAULIC TRACK TENSIONING SYSTEM CHECK ACCUMULATORS
6.12.6. WATER FILTER REPLACE FILTER CARTRIDGE
6.13. EVERY 2000 OPERATING HOURS OR YEARLY
6.13.1. HYDRAULIC SYSTEM CHANGE OIL, REPLACE SUCTION STRAINERS AND PULSATION DAMPER
6.13.2. EMERGENCY ESCAPE LADDER INSPECTION
6.14. EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
6.14.1. SWING MACHINERY, BRAKE AND MOTOR ADAPTER HOUSINGS CHANGE OIL
6.14.2. TRAVEL GEARS, BRAKE AND MOTOR ADAPTER HOUSINGS CHANGE OIL
6.14.3. FINAL DRIVE HOUSINGS CHANGE OIL
6.14.4. PTO (PUMP DISTRIBUTOR GEAR) CHANGE OIL
6.15. FIRE PREVENTION
6.16. REPAIR WELDINGS
6.16.1. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE UNDERCARRIAGE
6.16.2. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE LOADER ATTACHMENT
6.16.3. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE SUPERSTRUCTURE
6.16.4. AFTER FINISHING THE REPAIR WELDINGS ON THE SUPERSTRUCTURE

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