Komatsu PC4000-6 Hydraulic Mining Shovel Remove and Replace Procedures RRPC4000-6

Komatsu PC4000-6 Hydraulic Mining Shovel Remove and Replace Procedures RRPC4000-6 - Image 2

Komatsu PC4000-6 Hydraulic Mining Shovel Remove and Replace Procedures RRPC4000-6 - Image 3

Komatsu PC4000-6 Hydraulic Mining Shovel Remove and Replace Procedures RRPC4000-6 - Image 4

Komatsu PC4000-6 Hydraulic Mining Shovel Remove and Replace Procedures RRPC4000-6 - Image 5

komatsu pc4000 6 hydraulic mining shovel remove and replace procedures rrpc4000 6 2

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Komatsu PC4000-6 Hydraulic Mining Shovel Remove and Replace Procedures RRPC4000-6

$40.00

Type Of Manual: Remove and Replace Procedures
Manual ID: RRPC4000-6
Format: PDF
Size: 22.9MB
Number of Pages: 836

Category: Komatsu Other Manual PDF

Model List:
- PC4000-6 Hydraulic Mining Shovel

1. Introduction
1.1. Contents of the binder
1.2. Foreword
1.2.1. Service
2. Safety
2.1. Safety Instructions
2.1.1. Method of using this manual
2.1.2. General precautions
2.1.3. Preparations for work
2.1.4. Precautions during work
2.1.5. WARNING OF SPECIAL DANGERS
2.1.6. SPECIAL SAFETY EQUIPMENT
2.2. Lifting Gears
2.2.1. Wire ropes
2.2.2. Sling accessory
2.2.3. Weight tables
2.3. Torque charts according to DIN
2.3.1. Metric standard thread
2.3.2. Metric fine thread
2.3.3. Cummins motor torques metric
2.3.4. Cummins motor torques U.S. Customary
2.3.5. Flange connections
2.4. Conversation table
2.4.1. Method of using the conversation table
2.4.2. Millimeter Inch Kilogram Pound
2.4.3. Liter U.S. Gallon Liter U.K. Gallon
2.4.4. KGm ft.lb
2.4.5. bar PSI / PSI bar
2.4.6. Basic Values in Ohm according to DIN 43 76
2.4.7. Temperature
2.5. Explanation of abbreviations
3. Superstructure
3.1. Diesel Engine
3.1.1. Removal of the Diesel engine
3.1.2. Replacement of the Diesel engine
3.1.3. Engine torque support and engine/PTO mounts
3.1.4. Alternator
3.1.5. Batteries
3.1.6. Radiator fan
3.1.7. Radiators
3.1.8. Fuel cooler
3.1.9. Starter system
3.1.10. Geislinger coupling
3.2.1. Main pumps
3.2.2. PTO oil circulation pump (auxiliary pump)
3.2.3. Pump distributor gearbox (PTO)
3.3. Hydraulics
3.3.1. Hydraulic cooler fan Drive Pump
3.3.2. Hydraulic Cooler Fan Assembly
3.3.3. Hydraulic Oil Coolers
3.3.4. Main Relief Valves (MRV)
3.3.5. pilot oil pump (Gear pump)
3.3.6. Main Gate Valve
3.3.7. Hydraulic Oil Reservoir
3.3.8. Main Control Valve Blocks
3.3.9. Service line Relief Valves (SRV)
3.3.10. Anticavitation Valves (ACV)
3.3.11. Throttle check valves
3.3.12. manifold
3.4. Slew Drive
3.4.1. Slew Gear
3.4.2. Swing Motor
3.4.3. Slew parking brake
3.4.4. Dynamic Slew Brake
3.4.5. Swing circle lubrication pinion (dummy wheel)
3.5. Lubrication pumps
3.5.1. Removal of the Lubrication pump
3.5.2. Replacement of the lubricating pump
3.6. Pump controller MC7
3.6.1. Removal of the pump controller MC7
3.6.2. Replacement of the pump controller MC7
3.7. Operators Cab
3.7.1. Removal of the operators cab
3.7.2. Replacement of the operators cab
3.7.3. Cabmounts
3.7.4. FRONT WINDOW
3.7.5. Operators seat
3.7.6. VHMS
3.7.7. Access Ladder
3.7.8. Removal of the cab base
3.7.9. Replacement of the cab base
3.8. Counterweight
3.8.1. Removal of the counterweight
3.8.2. Replacement of the counterweight
3.9. Superstructure Lifting
3.9.1. Remove the Superstructure from the Undercarriage
3.9.2. Install the Superstructure onto the undercarriage
3.10. Fuel Tank
3.10.1. Removal of the Fuel tank
3.10.2. Replacement of the Fuel tank
4. Undercarriage
4.1. Travel System
4.1.1. Track group
4.1.2. Sprocket
4.1.3. Guide wheels
4.1.4. Track tensioning accumulators
4.1.5. Track tension valve block
4.1.6. Hydraulic hoses of the track tensioning system
4.1.7. Travel brake valve block (overspeed valve)
4.1.8. Track tensioning cylinders
4.1.9. Travel motor
4.1.10. travel parking brake
4.1.11. Travel gearbox
4.1.12. Carrier roller
4.1.13. Track roller
4.2. Car body
4.2.1. Removal of the car bodY (previous type with mounting pins)
4.2.2. Replacement of the car bodY (previous type with mounting pins)
4.2.3. Removal OF the car Body (NEW type with bolted connection)
4.2.4. Replacement of the car body (NEW type with bolted connection)
4.2.5. Rotary joint
4.2.6. swing circle
5. Attachment
5.1. Backhoe
5.1.1. Boom
5.1.2. Stick
5.1.3. Bucket
5.1.4. Bucket link rod and steering rods
5.1.5. Ground engaging tools (GET)
5.1.6. Hydraulic hoses at the backhoe attachment
5.2. Faceshovel
5.2.1. Boom
5.2.2. Stick
5.2.3. Bullclam bucket
5.2.4. Ground engaging tools (GET)
5.2.5. Hydraulic hoses at the Faceshovel attachment
5.3. Metering valves (grease injectors) at the attachment
5.3.1. Removal of the metering valves (grease injectors)
5.3.2. Replacement of the metering valves (grease injectors)
5.4. Cylinder bypass test
6. Appendix
6.1. Fuel and Lubricants
6.2. Filling Capacities
6.3. Tools List
6.3.1. Used special tools (Overview)
6.3.2. KOMATSU tools catalogue
6.4. Work instructions
6.4.1. Remove / install the crawler carrier
6.4.2. Use of the hydraulic torque wrench (suppliers documentation)
6.5. Service Bulletins
6.5.1. AH03509a
6.5.2. AH03510
6.5.3. AH03526a

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