Komatsu PC4000E-6 Hydraulic Mining Shovel Shop Manual 08165E-GB-2

Komatsu PC4000E-6 Hydraulic Mining Shovel Shop Manual 08165E-GB-2 - Image 2

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Komatsu PC4000E-6 Hydraulic Mining Shovel Shop Manual 08165E-GB-2 - Image 5

komatsu pc4000e 6 hydraulic mining shovel shop manual 08165e gb 2 2

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Komatsu PC4000E-6 Hydraulic Mining Shovel Shop Manual 08165E-GB-2

$40.00

Type Of Manual: Shop Manual
Manual ID: 08165E-GB-2
Format: PDF
Size: 64.4MB
Number of Pages: 1902

Category: Komatsu Shop Manual PDF

Model List:
- PC4000E-6 Hydraulic Mining Shovel

1. Foreword
1.1. Introduction
1.2. Safety Instructions
2. Specification
2.1. Specification PC4000
3. Structure, Function
3.1. INTRODUCTION
3.1.1. I Contents of the Binder
3.1.2. II Foreword
3.1.3. III Explanation of Abbrevations
3.2. II SAFETY
3.3. III. SPECIFICATIONS
3.3.1. III.I Lifting Gears
3.3.2. III.II Standard Tightening Torque Chart
3.3.3. III.III Conversion Table
3.3.4. III.IV General Specifications
3.4. MAIN ASSEMBLY GROUPS
3.4.1. General Layout
3.4.2. Superstructure
3.4.3. Machine House
3.4.4. Hydraulic Oil Reservoir
3.4.5. Hydraulic Oil Cooler
3.4.6. Fuel Tank
3.4.7. Counterweight
3.4.8. Cab Support
3.4.9. Operators Cab
3.4.10. Control Blocks
3.4.11. Swing Gears
3.4.12. Undercarriage
3.4.13. Backhoe Attachment (BHA)
3.4.14. Front Shovel Attachment (FSA)
3.5. DRIVE
3.5.1. Prime Drive Assembly
3.5.2. Engine and PTO Mounts
3.5.3. Fan Drive and Radiator Assembly
3.5.4. Pump Distributor Gearbox (PTO)
3.5.5. Geislinger Coupling
3.5.6. Air Filter
3.6. HYDRAULIC OIL TANK
3.6.1. General Layout
3.6.2. Main Oil Tank, Location of Electric Equipment.
3.6.3. Suction Oil Reservoir with Strainers
3.6.4. Return Oil Collector Tube with Strainer
3.6.5. Back Pressure Valve
3.6.6. Transfer Pump
3.6.7. Return and Leak Oil Filter
3.6.8. Breather Filter
3.7. HYDRAULIC OIL COOLING
3.7.1. General
3.7.2. Function of the Hydraulic Oil Cooling Circuit
3.7.3. Adjustment of the Back Pressure Valve
3.7.4. Fan Drive (Two Stage Cooler Fan RPM Control)
3.7.5. Adjustment of the Cooler Fan Drive Speed
3.8. CONTROLLING
3.8.1. General Layout
3.8.2. Control and Filter Panel Location of Components
3.8.3. Pilot Pressure Supply and Adjustments
3.8.4. Function Electro Hydraulic Control SYSTEM
3.8.5. Potentiometer Control (Lever, Joy Stick)
3.8.6. Potentiometer Control (Pedal)
3.8.7. Proportional Amplifier Module, Type A
3.8.8. Proportional Amplifier Module, Type B
3.8.9. Ramp Time Module
3.8.10. Adjustments of Amplifier Modules
3.8.11. Adjusting the Ramp Time Module
3.9. COMPONENTS
3.9.1. Main Control Blocks and High Pressure Filter (FSA)
3.9.2. Main Control Blocks and High Pressure Filter (BHA)
3.9.3. Distributor Manifold Location of Restrictor Blocks and Anti Cavitation Valves (FSA)
3.9.4. Distributor Manifold Location of Restrictor Blocks and Anti Cavitation Valves (BHA)
3.9.5. Single Control Blocks (Floating) for Stick and Boom (FSA)
3.9.6. Restrictor Block with Pressure Relief Valve
3.9.7. Anti cavitation valve block
3.9.8. Remote Control Valves
3.9.9. Directional Solenoid Valves (Three Positions / 4Ways)
3.9.10. Proportional Solenoid Valve
3.9.11. High Pressure Filter
3.9.12. Control Blocks and Valves
3.9.13. Travel Brake Valve
3.9.14. Pressure Reducing Valve
3.9.15. Directional Solenoid Valves (Two Positions / 4Ways)
3.9.16. Pressure Increasing Valve
3.9.17. Hydraulic Cylinder
3.9.18. Swing Ring
3.10. MAIN HYDRAULIC PUMPS AND PUMP REGULATION
3.10.1. General
3.10.2. Main Pumps
3.10.3. Electronic Pump Regulation System
3.10.4. Hydraulic Constant Regulation System
3.10.5. Determination of the Peak Point (Engine Performance)
3.10.6. Engine Speed Sensor (Pick up)
3.10.7. Energy Efficiency
3.11. OPERATING HYDRAULICS
3.11.1. General
3.11.2. Hydraulic for the Attachment Cylinder FSA and BHA
3.11.3. Hydraulic for the Swing Circuit
3.11.4. Hydraulic for the Travel Circuit
3.12. HYDRAULIC TRACK TENSIONING SYSTEM
3.12.1. General
3.12.2. Pressure Increasing Valve
3.12.3. Tensioning Cylinder
3.12.4. Adjustments / Checks
3.12.5. Functional Test
3.13. ACCESS LADDER HYDRAULICALLY OPERATED
3.13.1. General
3.13.2. Function of Hydraulically Operated Access Ladder
3.13.3. Adjustments / Checks
3.14. CABLE DRUM
3.14.1. General
3.14.2. Function
3.15. HINTS FOR READING THE HYDRAULIC DIAGRAM
3.15.1. General
3.15.2. Symbolic
3.16. HINTS FOR READING THE ELECTRIC CIRCUIT DIAGRAM
3.16.1. Designation of electrical components
3.16.2. Electric symbols
3.16.3. Symbols
3.16.4. Drawing Concept
3.16.5. Reading a Circuit Diagram
3.16.6. Component List
3.17. ELECTRONIC CONTROL SYSTEM (ECS)
3.17.1. General
3.17.2. Specifications for Operators
3.17.3. Specifications for Service
3.17.4. Wiring of the Main Components
3.17.5. General Design of THE PLC
3.17.6. How to proceed the Maintenance and Installation
3.17.7. Front Connector Arrangement
3.17.8. Power Supply
3.17.9. Function Explanations with Electrical Diagram
3.17.10. Hints for Reading the Functional Flow Charts
3.18. AUTOMATIC LUBRICATION SYSTEMS
3.18.1. Introduction
3.18.2. Central Lubrication System (CLS)
3.18.3. Lubrication Pump Station (SLS)
3.18.4. Operating and Controlling
3.18.5. Adjustments
3.18.6. Troubleshooting
3.18.7. Commissioning
4. Troubleshooting
4.1. Safety
5. Dissassembly and Assembly
5.1. Table of contents
5.2. Introduction
5.2.1. Contents of this binder
5.2.2. Preface
5.3. SAFETY
5.3.1. SAFETY INFORMATION
5.3.2. OVERVIEW
5.3.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
5.3.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
5.3.5. PRECAUTION FOR MAINTENANCE
5.3.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
5.3.7. SPECIAL SAFETY EQUIPMENT
5.4. Superstructure
5.4.1. Superstructure / machine house overview
5.4.2. Batteries
5.4.3. Electric motor
5.4.4. Coupling assembly
5.4.6. Hydraulics
5.4.7. Slew system
5.4.8. Lubrication pumps
5.4.9. Operators cab
5.4.10. Cab base (medium voltage switch cabinet)
5.4.11. Access ladder
5.4.12. Counterweight
5.4.13. Superstructure Lifting
5.4.14. High voltage switch cabinet
5.4.15. Slip ring unit
5.5. Undercarriage
5.5.1. Undercarriage overview
5.5.2. Travel system
5.5.3. Car body
5.5.4. Cable drum (optional)
5.5.5. Cable supply
5.6. Attachment
5.6.1. Backhoe
5.6.2. Faceshovel
5.6.3. Metering valves (grease injectors) at the attachment
5.6.4. Cylinder bypass test
5.7. Service Information
5.7.1. Classification of Voltages for KMG Electric Shovels
5.7.2. Fluids and lubricants
5.7.3. Lifting Gears
5.7.4. Safety hints for sling accessory
5.7.5. Filling capacities
5.7.6. Work instructions
5.7.7. Weight tables
5.7.8. Torque charts according to KOMATSU company standard
5.7.9. Blind plugs
5.7.10. Conversion table
5.7.11. Tools
5.8. Tools catalogue
5.9. Parts Service News
5.9.1. List of the PARTS AND SERVICE NEWS
5.10. Suppliers documentation

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