komatsu pc5500e 6 hydraulic excavator shop manual 15016 upe gb 1 1

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komatsu pc5500e 6 hydraulic excavator shop manual 15016 upe gb 1 3

komatsu pc5500e 6 hydraulic excavator shop manual 15016 upe gb 1 4

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Komatsu PC5500E-6 Hydraulic Excavator Shop Manual 15016-upE-GB-1

$40.00

Type Of Manual: Shop Manual
Manual ID: 15016-upE-GB-1
Format: PDF
Size: 43.3MB
Number of Pages: 1711

Category: Komatsu Shop Manual PDF

Model List:
- PC5500E-6 Hydraulic Excavator

1. COVER
2. Foreword
2.1. Introduction
2.2. Safety Instructions
3. Specifications
3.1. Specifications PC5500
4. Structure, Function
4.1. INTRODUCTION
4.2. II. SAFETY
4.3. III. SPECIFICATIONS
4.4. MAIN ASSEMBLY GROUPS
4.4.1. General layout
4.4.2. Superstructure
4.4.3. Power House
4.4.4. Hydraulic Oil Reservoir
4.4.5. Hydraulic Oil Cooler
4.4.6. Fuel tank (Fuel reservoir)
4.4.7. Counter weight
4.4.8. Cab support
4.4.9. Operators cab
4.4.10. Control blocks
4.4.11. Swing gears
4.4.12. Under carriage
4.5. DRIVE
4.5.1. Prime drive assembly
4.5.2. Engine and gearbox mount
4.5.3. Torque supports
4.5.4. Radiator fan Drive Assy.
4.5.5. Pump distributor gearbox (PTO)
4.5.6. Coupling
4.5.7. Air cleaner
4.6. HYDRAULIC OIL RESERVOIR
4.6.1. Hydraulic oil reservoir
4.6.2. Return and leak oil filter
4.6.3. Breather Filter
4.6.4. Location of electrical components
4.7. HYDRAULIC OIL COOLING
4.7.1. General
4.7.2. Hydraulic oil cooling circuit
4.7.3. Back pressure valve adjustment
4.7.4. Fan drive
4.7.5. Cooler fan drive adjustment
4.8. CONTROLLING
4.8.1. Pilot pressure supply and adjustment
4.8.2. Slew brakes
4.8.3. Travel parking brake
4.8.4. Check of the pilot control logic
4.9. COMPONENTS
4.9.1. Main control block and valve arrangement
4.9.2. Distributor manifold
4.9.3. Main control block
4.9.4. Compact valve blocks
4.9.5. Compact valve blocks
4.9.6. Auxiliary gear pumps
4.9.7. Hydraulic cylinder
4.9.8. Swing ring
4.10. MAIN HYDRAULIC PUMPS AND PUMP REGULATION
4.10.1. General
4.10.2. Main pump operating principles
4.10.3. Main pump checks and adjustments
4.10.4. Electronic pump regulation
4.10.5. Pump Controller CR700
4.10.6. Multi Monitor
4.10.7. Multimonitor software instruction
4.10.8. Trouble shooting pump and pump regulation
4.11. OPERATING HYDRAULIC
4.11.1. SM 15046xDGB4.pdf
4.11.2. General layout
4.11.3. Floating function of boom and stick only FSA
4.11.4. Check and Adjustments for MRVs and SRVs
4.11.5. Hydraulic for the swing circuit
4.11.6. Travel circuit
4.12. TRACK TENSION SYSTEM
4.12.1. General layout
4.12.2. Track tensioning function
4.12.3. Track tensioning adjustment
4.13. ACCESS LADDER HYDRAULICALLY OPERATED
4.13.1. Access ladder
4.13.2. Access ladder functional description
4.14. CABLE DRUM
4.14.1. Functional description
4.15. HINTS FOR READING THE HYDRAULIC CIRCUIT DIAGRAM
4.15.1. General
4.15.2. Symbolic
4.16. HINTS FOR READING THE ELECTRIC CIRCUIT DIAGRAM
4.16.1. Designation of electrical components
4.16.2. Electric symbols
4.16.3. Symbols
4.17. ELECTRONIC CONTROL SYSTEM ECS
4.17.1. General Function
4.18. AUTOMATIC LUBRICATION SYSTEM
4.18.1. General Function
4.18.2. Function of a lubrication cycle
4.18.3. Lubrication pump drive
4.18.4. Lubrication pump
4.18.5. Lubricant Injector (metering valve)
4.18.6. End line pressure switch
4.18.7. Lubricant in line filter
4.18.8. Lubricant level sensor
4.18.9. Lubrication system function and controlling
4.18.10. Adjustment of the lubrication system with ETM
4.18.11. Trouble shooting lubricating system
5. Troubleshooting
5.1. Table of Contents
5.2. Introduction
5.2.1. Safety Notes
5.2.2. Description of this Troubleshooting Manual
5.2.3. General Precautions
5.3. Electrical Parts
5.3.1. Componant Locations
5.3.2. Engine Electrical Parts
5.3.3. Electrical Parts On PTO, etc
5.3.4. Electrical Parts on Pilot Control Frame
5.3.5. Electrical Parts on Main Hydraulic Reservoir
5.3.6. Electrical Parts on Switch Board X2
5.3.7. Electrical Parts on Hydraulic Ldder
5.3.8. Electrical Parts of Automatic Lube System
5.3.9. Electrical Parts on Air Cleaner and Fuel Tank
5.3.10. Overview Connector Types
5.3.11. Standard Value Table for Electrical Componants
5.3.12. PT100 Temperature Charts
5.4. Troubleshooting by Trouble Code
5.4.1. Message 1 Gear Lubrication out of Function (PTO)
5.4.2. Message 2 Engine Air Filter Restricted
5.4.3. Message 3 Filter for Control Oil Restricted
5.4.4. Message 4 Oil Tank Breather Filter Restricted
5.4.5. Message 5 Return Oil Filter Restricted
5.4.6. Message 6 Leak Oil Filter Restricted
5.4.7. Message 7 Hydraulic Oil Temperature Too High
5.4.8. Message 9 Low Idle Too High Coolant Temperature
5.4.9. Message 10 Engine Shutdown Too Low Engine Oil Temperature
5.4.10. Message 14 Too Low Hydraulic Oil Level
5.4.11. Message 15 Caution, Slew Gear House Brake On
5.4.12. Message 16 Caution, Travel Gear House Brake On
5.4.13. Message 17 No Clearance For Starting, Shift Engine to Low Idle
5.4.14. Message 18 Central Lube System Fault
5.4.15. Message 19 Slew Ring Gear Lubrication Fault
5.4.16. Message 20 Pilot Control CutOut
5.4.17. Message 21 Central Lube System Empty Grease Barrel
5.4.18. Message 22 Central Lube System Empty Grease Barre
5.4.19. Message 24 Engine Problem Stop All Control
5.4.20. Message 32 PTO Gear Lube Filter Restricted
5.4.21. Message 33 Cooler Fan Drive Filter Restricted
5.4.22. Message 39 Engine Shutdown . Main ShutOff (Gate) Volve
5.4.23. Message 42 Too Low Coolant Pressure
5.4.24. Message 43 Engine Shutdown Emergency Stop Switch Actuated
5.4.25. Message 44 Engine Shutdown Safety Switch Actuated
5.4.26. Message 45 Warning Signal from Engine Control Module
5.4.27. Message 48 Too High PTO Gear Oil Temperature.
5.4.28. Message 50 Caution, Pull Switch From Ground Man Actuated
5.4.29. Message 51 Engine Shutdown Pull Switch From Ground Man Actuated
5.4.30. Message 52 Load Limit Clam Defective
5.4.31. Message 53 Pressure Switch of CLS Actuated
5.4.32. Message 55 Refill Hyrdaulic Oil
5.4.33. Message 57 Load Limit Regulation Fault
5.4.34. Message 58 Strainer Oil Cooler Restricted
5.4.35. Message 59 CLS Refill Grease Container
5.4.36. Message 60 SLS Refill Grease Barrel
5.5. Troubleshooting by Symptoms
5.5.1. Symptoms of the Hydraulic System
6. Disassembly and Assembly
6.1. Introduction
6.1.1. Contents of the binder
6.1.2. Foreword
6.2. Safety
6.2.1. General information
6.2.2. Safety instructions
6.2.3. Grounding procedure of the high voltage system
6.2.4. Explanation of abbreviations
6.3. Superstructure
6.3.1. Superstructure overview
6.3.2. Service crane (optional)
6.3.3. Electric Motors
6.3.4. Batteries
6.3.5. Flexible coupling
6.3.7. Hydraulics
6.3.8. Slew system
6.3.9. Lubrication system
6.3.10. Operators cab
6.3.11. Cab base (medium voltage switch cabinet)
6.3.12. Access ladder
6.3.13. Counterweight
6.3.14. Superstructure lifting
6.3.15. High voltage switch cabinet
6.3.16. Slip ring unit
6.4. Undercarriage
6.4.1. Undercarriage overview
6.4.2. Travel system
6.4.3. Car body
6.5. Attachment
6.5.1. Backhoe
6.5.2. Face shovel (FSA)
6.5.3. Metering valves (grease injectors) at the attachment
6.5.4. Cylinder bypass test
6.6. Service Information
6.6.1. Fluids and lubricants
6.6.2. Filling capacities
6.6.3. Work instructions
6.6.4. Weight tables
6.6.5. Torque charts according to KOMATSU company standard
6.6.6. Blind plugs
6.6.7. Conversion table
6.6.8. Tools
6.7. Tools catalogue
6.8. Parts Service News
6.9. Suppliers documentation
6.9.1. AVANTI HYTORQUE

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