Komatsu PC60-7 Hydraulic Excavator Shop Manual SEBM004101

Komatsu PC60-7 Hydraulic Excavator Shop Manual SEBM004101 - Image 2

Komatsu PC60-7 Hydraulic Excavator Shop Manual SEBM004101 - Image 3

Komatsu PC60-7 Hydraulic Excavator Shop Manual SEBM004101 - Image 4

Komatsu PC60-7 Hydraulic Excavator Shop Manual SEBM004101 - Image 5

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Komatsu PC60-7 Hydraulic Excavator Shop Manual SEBM004101

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM004101
Format: PDF
Size: 19.2MB
Number of Pages: 502

Category: Komatsu Shop Manual PDF

Model List:
- PC60-7 Hydraulic Excavator

0.1. HOW TO READ THE SHOP MANUAL
0.2. HOISTING INSTRUCTIONS
0.3. COATING MATERIALS
0.4. STANDARD TIGHTENING TORQUE
0.5. ELECTRIC WIRE CODE
0.6. COVERSION TABLE
1. GENERAL
1.1. GENERAL ASSEMBLY DRAWING
1.2. SPECIFICATIONS
1.3. WEIGHT TABLE
1.4. LIST OF LUBRICANT AND WATER
2. STRUCTURE AND FUNCTION
2.1. RADIATOR AND OIL COOLER
2.2. PTO (COUPLING)
2.3. ENGINE CONTROL
2.4. POWER TRAIN
2.5. SWING CIRCLE
2.6. SWING MACHINERY
2.7. HYDRAULIC PIPING DRAWING
2.8. HYDRAULIC CIRCUIT DIAGRAM
2.9. BLADE CONTROL VAVE
2.10. SWING MOTOR
2.11. CENTER SWIVEL JOINT
2.12. TRAVEL MOTOR
2.13. VALVE CONTROL
2.14. WORK EQUIPMENT SWING PPC VALVE
2.15. TRAVEL PPC VALVE
2.16. SERVICE PPC VALVE
2.17. PPC SHUTTLE VALVE
2.18. SOLENOID VALVE
2.19. HYDRAULIC CYLINDER
2.20. WORK EQUIPMENT
2.21. WORK EQUIPMENT PIN AUTOGREASING SYSTEM
2.22. ELECTRICAL WIRING DIAGRAM
2.23. ELECTRICAL CIRCUIT DIAGRAM
2.24. ELECTRICAL CONTROL SYSTEM
2.25. MACHINE MONITOR SYSTEM
3. TESTING AND ADJUSTING
3.1. TABLE OF JUDGEMENT STANDARD VALVE
3.1.1. FOR ENGINE
3.1.2. FOR CHASSIS
3.1.3. FOR ELECTRICAL PARTS
3.2. TESTING AND ADJUSTING
3.2.1. LIST OF EQUlPMENTS FOR INSPECTION ADJUSTMENT AND TROUBLESHOOTING
3.2.2. MEASURING ENGINE SPEED
3.2.3. MEASURING EXHAUST GAS COLOR
3.2.4. ADJUSTING VALVE CLEARANCE
3.2.5. MEASURING COMPRESSION PRESSURE
3.2.6. MEASURING BLOWBY PRESSURE
3.2.7. TESTING AND ADJUSTING FUEL INJECTION TIMING
3.2.8. MEASURING ENGINE OIL PRESSURE
3.2.9. TESTING AND ADJUSTING ALTERNATOR FAN BELT TENSION
3.2.10. ADJUSTING ENGINE OIL SOLENOID
3.2.11. ADJUSTING FUEL CONTROL LEVER
3.2.12. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING AND TRAVEL CIRCUITS
3.2.13. ADJUSTING PC VALVE
3.2.14. MEASURING LS DIFFERENTIAL PRESSURE AND ADJUSTING LS VALVE
3.2.15. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN THE BLADE CIRCUIT
3.2.16. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN THE CONTROL PUMP CIRCUIT
3.2.17. TESTING OUTLET PRESSURE OF SOLENOID VALVE
3.2.18. MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE
3.2.19. ADJUSTING WORK EQUIPMENT AND SWING PPC VALVE
3.2.20. TESTING TRAVEL DEVIATION
3.2.21. MEASURING OIL LEAKAGE
3.2.22. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
3.2.23. CHECKING OF CLEARANCE OF SWING CIRCLE BEARING
3.2.24. CHECKING AND ADJUSTING TRACK SHOE TENSION
3.2.25. BLEEDING AIR
3.2.26. AUTOMATIC GREASING CONTROLLER
3.3. TROUBLESHOOTING
3.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
3.3.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
3.3.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
3.3.4. CHECKS BEFORE TROUBLESHOOTING
3.3.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
3.3.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
3.3.7. METHOD OF USING JUDGEMENT TABLE
3.3.8. METHOD OF USING TROUBLESHOOTING CHARTS
3.3.9. FAILURE MODES AND JUDGEMENT TABLE
3.3.10. TROUBLESHOOTING OF ENGINE THROTTLE CONTROLLER SYSTEM (E MODE) AND TROUBLESHOOTING OF ENGINE (S MODE)
3.3.11. TROUBLESHOOTING OF ENGINE (S MODE)
3.3.12. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
3.3.13. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
3.3.14. TROUBLESHOOTING OF AUTOGREASING SYSTEM (D MODE)
4. DISASSEMBLY AND ASSEMBLY
4.1. METHOD OF USING MANUAL
4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
4.3. SPECIAL TOOL LIST
4.4. SPECIAL TOOL
4.5. STARTING MOTOR
4.5.1. REMOVAL AND INSTALLATION
4.6. ALTERNATOR
4.6.1. REMOVAL AND INSTALLATION
4.7. FUEL INJECTION PUMP
4.7.1. REMOVAL
4.7.2. INSTALLATION
4.8. WATER PUMP
4.8.1. REMOVAL AND INSTALLATION
4.9. NOZZLER HOLDER
4.9.1. REMOVAL AND INSTALLATION
4.10. THERMOSTAT
4.10.1. REMOVAL AND INSTALLATION
4.11. ENGINE FRONT SEAL
4.11.1. REMOVAL AND INSTALLATION
4.12. ENGINE REAR SEAL
4.12.1. REMOVAL AND INSTALLATION
4.13. CYLINDER HEAD
4.13.1. REMOVAL
4.13.2. INSTALLATION
4.14. ENGINE MAIN PUMP
4.14.1. REMOVAL
4.14.2. INSTALLATION
4.15. PTO ASSEMBLY
4.15.1. REMOVAL AND INSTALLATION
4.15.2. DISASSEMBLY AND ASSEMBLY
4.16. HYDRAULIC OIL COOLER
4.16.1. REMOVAL AND INSTALLATION
4.17. RADIATOR HYDRAULIC OIL COOLER
4.17.1. REMOVAL
4.17.2. INSTALLATION
4.18. FUEL TANK
4.18.1. REMOVAL AND INSTALLATION
4.19. CENTER SWIVEL JOINT
4.19.1. REMOVAL
4.19.2. INSTALLATION
4.19.3. DISASSEMBLY AND ASSEMBLY
4.20. SPROCKET
4.20.1. REMOVAL AND INSTALLATION
4.21. TRAVEL MOTOR
4.21.1. REMOVAL AND INSTALLATION
4.22. SWING MACHINERY SWING MOTOR
4.22.1. REMOVAL AND INSTALLATION
4.23. SWING MACHINERY
4.23.1. DISASSEMBLY
4.23.2. ASSEMBLY
4.24. REVOLVING FRAME
4.24.1. REMOVAL
4.24.2. INSTALLATION
4.25. SWING CIRCLE
4.25.1. REMOVAL AND INSTALLATION
4.26. IDER RECOIL SPRING
4.26.1. REMOVAL AND INSTALLATION
4.26.2. REMOVAL AND INSTALLATION
4.26.3. DISASSEMBLY
4.26.4. ASSEMBLY
4.27. CARRIER ROLLER
4.27.1. REMOVAL AND INSTALLATION
4.28. TRACK SHOE
4.28.1. REMOVAL AND INSTALLATION
4.29. HYDRAULIC TANK
4.29.1. REMOVAL
4.29.2. INSTALLATION
4.30. CONTROL PUMP
4.30.1. REMOVAL AND INSTALLATION
4.31. MAIN PUMP
4.31.1. REMOVAL
4.31.2. INSTALLATION
4.32. BLADE PUMP
4.32.1. REMOVAL AND INSTALLATION
4.33. MAIN PUMP INPUT SHAFT OIL SEAL
4.33.1. REMOVAL AND INSTALLATION
4.34. MAIN RELIEF VALVE
4.34.1. DISASSEMBLY AND ASSEMBLY
4.35. BLADE CONTROL VALVE
4.35.1. REMOVAL AND INSTALLATION
4.35.2. DISASSEMBLY AND ASSEMBLY
4.36. BLADE CONTROL VALVE MAIN RELIEF VALVE
4.36.1. DISASSEMBLY AND ASSEMBLY
4.37. SOLENOID VALVE
4.37.1. REMOVAL AND INSTALLATION
4.38. WORK EQUIPMENT LEFT SIDE PPC VALVE (FOR ARM, SWING CONTROL)
4.38.1. REMOVAL AND INSTALLATION
4.39. WORK EQUIPMENT RIGHT SIDE PPC VALVE (FOR BOOM,BUCKET CONTROL)
4.39.1. REMOVAL AND INSTALLATION
4.40. WORK EQUIPMENT PPC VALVE (FOR BOOM, ARM, BUCKET, SWING CONTROL PPC VALVE)
4.40.1. DISASSEMBLY
4.40.2. ASSEMBLY
4.41. TRAVEL PPC VALVE
4.41.1. REMOVAL INSTALLATION
4.41.2. DISASSEMBLY AND ASSEMBLY
4.42. BUCKET CYLINDER
4.43. HYDRAULIC CYLINDER
4.43.1. REMOVAL AND INSTALLATION
4.44. OPERATORS CAB
4.44.1. REMOVAL AND INSTALLATION
4.45. COUNTERWEIGHT
4.45.1. REMOVAL AND INSTALLATION
4.46. MONITOR
4.46.1. REMOVAL AND INSTALLATION
4.47. SWING CONTROLLER
4.47.1. REMOVAL AND INSTALLATION
4.48. AUTOGREASING CONTROLLER
4.48.1. REMOVAL AND INSTALLATION
4.49. AUTOGREASING PUMP
4.49.1. REMOVAL AND INSTALLATION
5. MAINTENANCE STANDARD
5.1. SWING MACHINERY
5.2. BLADE CONTROL VALVE
5.3. SWING MOTOR
5.4. CENTER SWIVEL JOINT
5.5. WORK EQUIPMENT SWING PPC VALVE
5.6. TRAVEL PPC VALVE
5.7. SERVICE PPC VALVE
5.8. WORK EQUIPMENT
5.9. HYDRAULIC CYLINDER

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