Komatsu PC60-7, PC60-7B Hydraulic Excavator Shop Manual SEBM010911
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM010911
- Format: PDF
- Size: 36.5MB
- Number of Pages: 695
Category: Komatsu Shop Manual PDF
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Model List:
- PC60-7 Hydraulic Excavator
- PC60-7B Hydraulic Excavator
- 0.1. HOW TO READ THE SHOP MANUAL
- 0.2. HOISTING INSTRUCTIONS
- 0.3. COATING MATERIALS
- 0.4. STANDARD TIGHTENING TORQUE
- 0.5. ELECTRIC WIRE CODE
- 0.6. CONVERSION TABLE
- 0.7. TABLE OF OIL AND COOLANT CAPACITIES
- 1. STRUCTURE AND FUNCTION
- 1.1. RADIATOR, OIL COOLER
- 1.2. PTO (COUPLING)
- 1.3. ENGINE CONTROL
- 1.4. POWER TRAIN DIAGRAM
- 1.5. SWING CIRCLE
- 1.6. SWING MACHINERY
- 1.7. TRACK FRAME
- 1.8. IDLER CUSHION
- 1.9. HYDRAULIC PIPING DRAWING
- 1.10. HYDRAULIC CIRCUIT DIAGRAM
- 1.11. HYDRAULIC TANK
- 1.12. HYDRAULIC PUMP
- 1.13. CONTROL VALVE
- 1.14. SELFPRESSURE REDUCING VALVE
- 1.15. CLSS
- 1.16. SWING MOTOR
- 1.17. CENTER SWIVEL JOINT
- 1.18. TRAVEL MOTOR
- 1.19. VALVE CONTROL
- 1.20. WORK EQUIPMENT, SWING PPC VALVE
- 1.21. TRAVEL PPC VALVE
- 1.22. SERVICE PPC VALVE
- 1.23. SOLENOID VALVE
- 1.24. HYDRAULIC CYLINDER
- 1.25. WORK EQUIPMENT
- 1.26. WORK EQIPMENT PIN AUTOMATIC GREASING SYSTEM
- 1.27. ELECTRICAL ALLOCATION DIAGRAM (1/2)
- 1.28. ELECTRICAL ALLOCATION DIAGRAM (2/2)
- 1.29. ELECTRICAL CIRCUIT DIAGRAM
- 1.30. ELECTRICAL CONTROL SYSTEM
- 1.31. MACHINE MONITOR SYSTEM
- 2. TESTING AND ADJUSTING
- 2.1. STANDARD VALVE TABLE FOR ENGINE RELATED PARTS
- 2.2. STANDARD VALUE TABLE FOR CHASIS RELATED PARTS
- 2.3. STANDARD VALUE TABLE FOR ELECTRICAL RELATED PARTS
- 2.4. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
- 2.5. MEASURING ENGINE SPEED
- 2.6. MEASURING EXHAUST GAS COLOR
- 2.7. ADJUSTING VALVE CLEARANCE
- 2.8. MEASURING COMPRESSION PRESSURE
- 2.9. MEASURING BLOWBY PRESSURE
- 2.10. TESTING AND ADJUSTING FUEL INJECTION TIMING
- 2.11. MEASURING ENGINE OIL PRESSURE
- 2.12. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
- 2.13. ADJUSTING ENGINE STOP SOLENOID LINKAGE
- 2.14. ADJUSTING FUEL CONTROL LINKAGE
- 2.15. TESTING AND ADJUSTING OF HYDRUALIC PRESSURE IN WORK EQUIPMENT, SWING AND TRAVEL CIRCUITS
- 2.16. ADJUSTING PC VALVE
- 2.17. MEASURING LS DIFFERENTIAL PRESSURE AND ADJUSTING LS VALVE
- 2.18. TESTING HYDRAULIC PRESSURE IN THE CONTROL CIRCUIT
- 2.19. TESTING OUTLET PRESSURE OF SOLENOID VALVE
- 2.20. MEASURING PPC VALVE OUTPUT PRESSURE
- 2.21. ADJUSTING WORK EQUIPMENT AND SWING PPC VALVE
- 2.22. TESTING TRAVEL DEVATION
- 2.23. MEASURING OIL LEAKAGE
- 2.24. RELEASING REMAINING PRESURE IN HYDRAULIC CIRCUIT
- 2.25. CHECKING OF CLEARANCE OF SWING CIRCLE BEARING
- 2.26. CHECKING AND ADJUSTING OF TRACK SHOE TENSION
- 2.27. TESTING WEAR OF SPROKET
- 2.28. BLEEDING AIR
- 2.29. AUTOMATIC GREASING CONTROLLER
- 2.30. TROUBLESHOOTING
- 2.30.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 2.30.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 2.30.3. POINTS TO REMEMBER WHEN CARRING OUT MAINTENANCE
- 2.30.4. CHECKS BEFORE TROUBLESHOOTING
- 2.30.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
- 2.30.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 2.30.7. METHOD OF USING JUDGEMENT TABLE
- 2.30.8. METHOD OF USING TROUBLESHOOTING CHARTS
- 2.30.9. FAILURE MODES AND JUDGEMENT TABLE
- 2.30.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
- 2.30.11. TROUBLESHOOTING OF ENGINE (S MODE)
- 2.30.12. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
- 2.30.13. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
- 2.30.14. TROUBLESHOOTING OF AUTOGREASING SYSTEM (D MODE)
- 3. DISASSEMBLY AND ASSEMBLY
- 3.1. METHOD OF USING MANUAL
- 3.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 3.3. SPECIAL TOOL LIST
- 3.4. SKETCHES OF SPECIAL TOOLS
- 3.5. STARTING MOTOR
- 3.5.1. REMOVAL AND INSTALLATION
- 3.6. ALTERNATOR
- 3.6.1. REMOVAL AND INSTALLATION
- 3.7. FUEL INJECTION PUMP
- 3.7.1. REMOVAL
- 3.7.2. INSTALLATION
- 3.8. WATER PUMP
- 3.8.1. REMOVAL AND INSTALLATION
- 3.9. NOZZLE HOLDER
- 3.9.1. REMOVAL AND INSTALLATION
- 3.10. THERMOSTAT
- 3.10.1. REMOVAL AND INSTALLATION
- 3.11. ENGINE OIL COOLER CORE
- 3.12. ENGINE, MAIN PUMP
- 3.12.1. REMOVAL
- 3.12.2. INSTALLATION
- 3.13. RADIATOR, HYDRAULIC COOLER
- 3.13.1. REMOVAL
- 3.13.2. INSTALLATION
- 3.14. FUEL TANK
- 3.14.1. REMOVAL AND INSTALLATION
- 3.15. CENTER SWIVEL JOINT
- 3.15.1. REMOVAL
- 3.15.2. INSTALLATION
- 3.15.3. DISASSEMBLY AND ASSEMBLY
- 3.16. SPROCKET
- 3.16.1. REMOVAL AND INSTALLATION
- 3.17. TRAVEL MOTOR
- 3.17.1. REMOVAL AND INSTALLATION
- 3.18. DISASSEMBLY, ASSEMBLY OF TRAVEL MOTOR GM09VL2
- 3.18.1. SAFETY
- 3.18.2. SECTIONAL DRAWING, SINGLE VIEW DRAWING, AND PARTS LIST
- 3.18.3. TOOLS
- 3.18.4. TIGHENING TORQUE
- 3.18.5. WEIGHT TABLE
- 3.18.6. DISASSEMBLY
- 3.18.7. MAINTENANCE STANDARD TABLE
- 3.18.8. ASSEMBLY
- 3.18.9. DIMENSIONS TABLE OF CLEARENCE ADJUSTMENT PARTS
- 3.18.10. PERFORMANCE CONFIRMATION TEST
- 3.19. SWING MOTOR, SWING MACHINERY
- 3.19.1. REMOVAL AND INSTALLATION
- 3.20. SWING MOTOR
- 3.20.1. DISASSEMBLY
- 3.20.2. ASSEMBLY
- 3.21. SWING MACHINERY
- 3.21.1. DISASSEMBLY
- 3.21.2. ASSEMBLY
- 3.22. REVOLVING FRAME
- 3.22.1. REMOVAL
- 3.22.2. INSTALLATION
- 3.23. SWING CIRCLE
- 3.23.1. REMOVAL AND INSTALLATION
- 3.24. IDLER, RECOIL SPRING
- 3.24.1. REMOVAL AND INSTALLATION
- 3.24.2. REMOVAL AND INSTALLATION
- 3.24.3. DISASSEMBLY
- 3.24.4. ASSEMBLY
- 3.25. CARRIER ROLLER
- 3.25.1. REMOVAL AND INSTALLATION
- 3.26. TRACK SHOE
- 3.26.1. REMOVAL AND INSTALLATION
- 3.27. HYDRAULIC TANK
- 3.28. MAIN PUMP INPUT SHAFT OIL SEAL
- 3.28.1. REMOVAL AND INSTALLATION
- 3.29. MAIN RELIEF VALVE
- 3.29.1. DISASSEMBLY AND ASSEMBLY
- 3.30. SOLENOID VALVE
- 3.30.1. REMOVAL AND INSTALLATION
- 3.31. WORK EQUIPMENT LEFT SIDE PPC VALVE (FOR ARM, SWING CONTROL) REMOVAL AND INSTALLATION
- 3.32. WORK EQUIPMENT RIGHT SIDE PPC VALVE (FOR BOOM, BUCKET CONTROL) REMOVAL AND INSTALLATION
- 3.33. WORK EQUIPMENT PPC VALVE (FOR BOOM, ARM, BUCKET, SWING CONTROL PPC VALUE)
- 3.33.1. DISASSEMBLY
- 3.33.2. ASSEMBLY
- 3.34. TRAVEL PPC VALVE
- 3.34.1. REMOVAL AND INSTALLATION
- 3.34.2. DISASSEMBLY AND ASSEMBLY
- 3.35. BUCKET CYLINDER
- 3.35.1. REMOVAL
- 3.35.2. INSTALLATION
- 3.36. BLADE CYCLINDER
- 3.36.1. REMOVAL
- 3.36.2. INSTALLATION
- 3.37. HYDRAULIC CYCLINDER
- 3.37.1. REMOVAL AND INSTALLATION
- 3.38. OPERATORS CAB
- 3.38.1. REMOVAL AND INSTALLATION
- 3.39. COUNTERWEIGHT
- 3.39.1. REMOVAL AND INSTALLATION
- 3.40. MONITOR
- 3.40.1. REMOVAL AND INSTALLATION
- 3.41. SWING CONTROLLER
- 3.41.1. REMOVAL AND INSTALLATION
- 3.42. AUTOGREASING CONTROLLER
- 3.42.1. REMOVAL AND INSTALLATION
- 3.43. AUTOGREASING PUMP
- 3.43.1. REMOVAL AND INSTALLATION
- 4. MAINTENANCE STANDARD
- 4.1. SWING MACHINERY
- 4.2. SELFPRESSURE REDUCING VALVE
- 4.3. SWING MOTOR
- 4.4. CENTER SWIVEL JOINT
- 4.5. WORK EQUIPMENT, SWING PPC VALVE
- 4.6. TRAVEL PPC VALVE
- 4.7. SERVICE PPC VALVE
- 4.8. WORK EQUIPMENT
- 4.9. HYDRAULIC CYCLINDER
- 5. OTHER SPECIFICATION (PC607 (FOR NORWAY)
- 5.1. PC607 (FOR NORWAY)
- 5.1.1. STRUCTURE AND FUNCTION
- 5.1.2. TESTING AND ADJUSTING
- 5.1.3. TROUBLESHOOTING
- 5.1.4. DISASSEMBLY AND ASSEMBLY
- 6. OTHERS
- 6.1. HYDRAULIC PIPING DRAWING
- 6.2. HYDRAULIC CIRCUIT DIAGRAM
- 6.3. OVERALL SYSTEM DIAGRAM (1/5)
- 6.4. OVERALL SYSTEM DIAGRAM (2/5)
- 6.5. OVERALL SYSTEM DIAGRAM (3/5)
- 6.6. OVERALL SYSTEM DIAGRAM (4/5)
- 6.7. OVERALL SYSTEM DIAGRAM (5/5)
- 6.8. ELECTRICAL ALLOCATION DIAGRAM
- 6.8.1. SERIAL NO. 52374 57999
- 6.8.2. SERIAL NO. 58001 AND UP
- 6.9. ELECTRIC CIRCUIT DIAGRAM
- 6.9.1. C607 SERIAL NO. 55720 AND UP FOR NORWAY)
- 6.10. CONNECTOR TYPES AND MOUNTING LOCATIONS
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