Komatsu PC60-7, PC60-7B Hydraulic Excavator Shop Manual SEBM010911

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Komatsu PC60-7, PC60-7B Hydraulic Excavator Shop Manual SEBM010911

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM010911
Format: PDF
Size: 36.5MB
Number of Pages: 695

Category: Komatsu Shop Manual PDF

Model List:
- PC60-7 Hydraulic Excavator
- PC60-7B Hydraulic Excavator

0.1. HOW TO READ THE SHOP MANUAL
0.2. HOISTING INSTRUCTIONS
0.3. COATING MATERIALS
0.4. STANDARD TIGHTENING TORQUE
0.5. ELECTRIC WIRE CODE
0.6. CONVERSION TABLE
0.7. TABLE OF OIL AND COOLANT CAPACITIES
1. STRUCTURE AND FUNCTION
1.1. RADIATOR, OIL COOLER
1.2. PTO (COUPLING)
1.3. ENGINE CONTROL
1.4. POWER TRAIN DIAGRAM
1.5. SWING CIRCLE
1.6. SWING MACHINERY
1.7. TRACK FRAME
1.8. IDLER CUSHION
1.9. HYDRAULIC PIPING DRAWING
1.10. HYDRAULIC CIRCUIT DIAGRAM
1.11. HYDRAULIC TANK
1.12. HYDRAULIC PUMP
1.13. CONTROL VALVE
1.14. SELFPRESSURE REDUCING VALVE
1.15. CLSS
1.16. SWING MOTOR
1.17. CENTER SWIVEL JOINT
1.18. TRAVEL MOTOR
1.19. VALVE CONTROL
1.20. WORK EQUIPMENT, SWING PPC VALVE
1.21. TRAVEL PPC VALVE
1.22. SERVICE PPC VALVE
1.23. SOLENOID VALVE
1.24. HYDRAULIC CYLINDER
1.25. WORK EQUIPMENT
1.26. WORK EQIPMENT PIN AUTOMATIC GREASING SYSTEM
1.27. ELECTRICAL ALLOCATION DIAGRAM (1/2)
1.28. ELECTRICAL ALLOCATION DIAGRAM (2/2)
1.29. ELECTRICAL CIRCUIT DIAGRAM
1.30. ELECTRICAL CONTROL SYSTEM
1.31. MACHINE MONITOR SYSTEM
2. TESTING AND ADJUSTING
2.1. STANDARD VALVE TABLE FOR ENGINE RELATED PARTS
2.2. STANDARD VALUE TABLE FOR CHASIS RELATED PARTS
2.3. STANDARD VALUE TABLE FOR ELECTRICAL RELATED PARTS
2.4. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
2.5. MEASURING ENGINE SPEED
2.6. MEASURING EXHAUST GAS COLOR
2.7. ADJUSTING VALVE CLEARANCE
2.8. MEASURING COMPRESSION PRESSURE
2.9. MEASURING BLOWBY PRESSURE
2.10. TESTING AND ADJUSTING FUEL INJECTION TIMING
2.11. MEASURING ENGINE OIL PRESSURE
2.12. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
2.13. ADJUSTING ENGINE STOP SOLENOID LINKAGE
2.14. ADJUSTING FUEL CONTROL LINKAGE
2.15. TESTING AND ADJUSTING OF HYDRUALIC PRESSURE IN WORK EQUIPMENT, SWING AND TRAVEL CIRCUITS
2.16. ADJUSTING PC VALVE
2.17. MEASURING LS DIFFERENTIAL PRESSURE AND ADJUSTING LS VALVE
2.18. TESTING HYDRAULIC PRESSURE IN THE CONTROL CIRCUIT
2.19. TESTING OUTLET PRESSURE OF SOLENOID VALVE
2.20. MEASURING PPC VALVE OUTPUT PRESSURE
2.21. ADJUSTING WORK EQUIPMENT AND SWING PPC VALVE
2.22. TESTING TRAVEL DEVATION
2.23. MEASURING OIL LEAKAGE
2.24. RELEASING REMAINING PRESURE IN HYDRAULIC CIRCUIT
2.25. CHECKING OF CLEARANCE OF SWING CIRCLE BEARING
2.26. CHECKING AND ADJUSTING OF TRACK SHOE TENSION
2.27. TESTING WEAR OF SPROKET
2.28. BLEEDING AIR
2.29. AUTOMATIC GREASING CONTROLLER
2.30. TROUBLESHOOTING
2.30.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
2.30.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
2.30.3. POINTS TO REMEMBER WHEN CARRING OUT MAINTENANCE
2.30.4. CHECKS BEFORE TROUBLESHOOTING
2.30.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
2.30.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
2.30.7. METHOD OF USING JUDGEMENT TABLE
2.30.8. METHOD OF USING TROUBLESHOOTING CHARTS
2.30.9. FAILURE MODES AND JUDGEMENT TABLE
2.30.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
2.30.11. TROUBLESHOOTING OF ENGINE (S MODE)
2.30.12. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
2.30.13. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
2.30.14. TROUBLESHOOTING OF AUTOGREASING SYSTEM (D MODE)
3. DISASSEMBLY AND ASSEMBLY
3.1. METHOD OF USING MANUAL
3.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
3.3. SPECIAL TOOL LIST
3.4. SKETCHES OF SPECIAL TOOLS
3.5. STARTING MOTOR
3.5.1. REMOVAL AND INSTALLATION
3.6. ALTERNATOR
3.6.1. REMOVAL AND INSTALLATION
3.7. FUEL INJECTION PUMP
3.7.1. REMOVAL
3.7.2. INSTALLATION
3.8. WATER PUMP
3.8.1. REMOVAL AND INSTALLATION
3.9. NOZZLE HOLDER
3.9.1. REMOVAL AND INSTALLATION
3.10. THERMOSTAT
3.10.1. REMOVAL AND INSTALLATION
3.11. ENGINE OIL COOLER CORE
3.12. ENGINE, MAIN PUMP
3.12.1. REMOVAL
3.12.2. INSTALLATION
3.13. RADIATOR, HYDRAULIC COOLER
3.13.1. REMOVAL
3.13.2. INSTALLATION
3.14. FUEL TANK
3.14.1. REMOVAL AND INSTALLATION
3.15. CENTER SWIVEL JOINT
3.15.1. REMOVAL
3.15.2. INSTALLATION
3.15.3. DISASSEMBLY AND ASSEMBLY
3.16. SPROCKET
3.16.1. REMOVAL AND INSTALLATION
3.17. TRAVEL MOTOR
3.17.1. REMOVAL AND INSTALLATION
3.18. DISASSEMBLY, ASSEMBLY OF TRAVEL MOTOR GM09VL2
3.18.1. SAFETY
3.18.2. SECTIONAL DRAWING, SINGLE VIEW DRAWING, AND PARTS LIST
3.18.3. TOOLS
3.18.4. TIGHENING TORQUE
3.18.5. WEIGHT TABLE
3.18.6. DISASSEMBLY
3.18.7. MAINTENANCE STANDARD TABLE
3.18.8. ASSEMBLY
3.18.9. DIMENSIONS TABLE OF CLEARENCE ADJUSTMENT PARTS
3.18.10. PERFORMANCE CONFIRMATION TEST
3.19. SWING MOTOR, SWING MACHINERY
3.19.1. REMOVAL AND INSTALLATION
3.20. SWING MOTOR
3.20.1. DISASSEMBLY
3.20.2. ASSEMBLY
3.21. SWING MACHINERY
3.21.1. DISASSEMBLY
3.21.2. ASSEMBLY
3.22. REVOLVING FRAME
3.22.1. REMOVAL
3.22.2. INSTALLATION
3.23. SWING CIRCLE
3.23.1. REMOVAL AND INSTALLATION
3.24. IDLER, RECOIL SPRING
3.24.1. REMOVAL AND INSTALLATION
3.24.2. REMOVAL AND INSTALLATION
3.24.3. DISASSEMBLY
3.24.4. ASSEMBLY
3.25. CARRIER ROLLER
3.25.1. REMOVAL AND INSTALLATION
3.26. TRACK SHOE
3.26.1. REMOVAL AND INSTALLATION
3.27. HYDRAULIC TANK
3.28. MAIN PUMP INPUT SHAFT OIL SEAL
3.28.1. REMOVAL AND INSTALLATION
3.29. MAIN RELIEF VALVE
3.29.1. DISASSEMBLY AND ASSEMBLY
3.30. SOLENOID VALVE
3.30.1. REMOVAL AND INSTALLATION
3.31. WORK EQUIPMENT LEFT SIDE PPC VALVE (FOR ARM, SWING CONTROL) REMOVAL AND INSTALLATION
3.32. WORK EQUIPMENT RIGHT SIDE PPC VALVE (FOR BOOM, BUCKET CONTROL) REMOVAL AND INSTALLATION
3.33. WORK EQUIPMENT PPC VALVE (FOR BOOM, ARM, BUCKET, SWING CONTROL PPC VALUE)
3.33.1. DISASSEMBLY
3.33.2. ASSEMBLY
3.34. TRAVEL PPC VALVE
3.34.1. REMOVAL AND INSTALLATION
3.34.2. DISASSEMBLY AND ASSEMBLY
3.35. BUCKET CYLINDER
3.35.1. REMOVAL
3.35.2. INSTALLATION
3.36. BLADE CYCLINDER
3.36.1. REMOVAL
3.36.2. INSTALLATION
3.37. HYDRAULIC CYCLINDER
3.37.1. REMOVAL AND INSTALLATION
3.38. OPERATORS CAB
3.38.1. REMOVAL AND INSTALLATION
3.39. COUNTERWEIGHT
3.39.1. REMOVAL AND INSTALLATION
3.40. MONITOR
3.40.1. REMOVAL AND INSTALLATION
3.41. SWING CONTROLLER
3.41.1. REMOVAL AND INSTALLATION
3.42. AUTOGREASING CONTROLLER
3.42.1. REMOVAL AND INSTALLATION
3.43. AUTOGREASING PUMP
3.43.1. REMOVAL AND INSTALLATION
4. MAINTENANCE STANDARD
4.1. SWING MACHINERY
4.2. SELFPRESSURE REDUCING VALVE
4.3. SWING MOTOR
4.4. CENTER SWIVEL JOINT
4.5. WORK EQUIPMENT, SWING PPC VALVE
4.6. TRAVEL PPC VALVE
4.7. SERVICE PPC VALVE
4.8. WORK EQUIPMENT
4.9. HYDRAULIC CYCLINDER
5. OTHER SPECIFICATION (PC607 (FOR NORWAY)
5.1. PC607 (FOR NORWAY)
5.1.1. STRUCTURE AND FUNCTION
5.1.2. TESTING AND ADJUSTING
5.1.3. TROUBLESHOOTING
5.1.4. DISASSEMBLY AND ASSEMBLY
6. OTHERS
6.1. HYDRAULIC PIPING DRAWING
6.2. HYDRAULIC CIRCUIT DIAGRAM
6.3. OVERALL SYSTEM DIAGRAM (1/5)
6.4. OVERALL SYSTEM DIAGRAM (2/5)
6.5. OVERALL SYSTEM DIAGRAM (3/5)
6.6. OVERALL SYSTEM DIAGRAM (4/5)
6.7. OVERALL SYSTEM DIAGRAM (5/5)
6.8. ELECTRICAL ALLOCATION DIAGRAM
6.8.1. SERIAL NO. 52374 57999
6.8.2. SERIAL NO. 58001 AND UP
6.9. ELECTRIC CIRCUIT DIAGRAM
6.9.1. C607 SERIAL NO. 55720 AND UP FOR NORWAY)
6.10. CONNECTOR TYPES AND MOUNTING LOCATIONS

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