komatsu pc600 7 pc600lc 7 shop manual sebm031206 1

komatsu pc600 7 pc600lc 7 shop manual sebm031206 2

komatsu pc600 7 pc600lc 7 shop manual sebm031206 3

komatsu pc600 7 pc600lc 7 shop manual sebm031206 4

komatsu pc600 7 pc600lc 7 shop manual sebm031206 5

Komatsu PC600-7, PC600LC-7 Shop Manual SEBM031206

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM031206
Format: PDF
Size: 68.5MB
Number of Pages: 854

Category: Komatsu Shop Manual PDF

Model List:
- PC600-7
- PC600LC-7

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATION DRAWINGS
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. FUEL, COOLANT AND LUBRICANTS
4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
4.1. PARTS RELATED TO ENGINE
4.3. CONTROL AND PTO LUBRICATION PUMP
4.4. RADIATOR, OIL COOLER
4.5. POWER TRAIN
4.6. FINAL DRIVE
4.7. SPROCKET
4.8. SWING CIRCLE
4.9. SWING MACHINERY
4.10. TRACK FRAME, RECOIL SPRING
4.11. IDLER
4.12. CARRIER ROLLER
4.13. TRACK ROLLER
4.14. TRACK SHOE
4.15. HYDRAULIC PIPING DRAWING
4.16. HYDRAULIC TANK, HYDRAULIC FILTER
4.17. HYDRAULIC PUMP (PISTON PUMP)
4.18. LINE OIL FILTER
4.19. CONTROL VALVE
4.20. SWING MOTOR
4.21. CENTER SWIVEL JOINT
4.22. TRAVEL MOTOR
4.23. VALVE CONTROL
4.24. WORK EQUIPMENT, SWING PPC VALVE
4.25. TRAVEL PPC VALVE
4.26. SERVICE PPC VALVE
4.27. PPC ACCUMULATOR
4.28. PPC SHUTTLE VALVE
4.29. SOLENOID VALVE
4.30. BOOM HOLDING VALVE
4.31. BOOM LOWER REGENERATION VALVE
4.32. HYDRAULIC CYLINDER
4.33. WORK EQUIPMENT
4.34. DIMENSIONS OF WORK EQUPMENT
4.35. COUNTERWEIGHT REMOVER
4.36. AIR CONDITIONER
4.37. ENGINE CONTROL
4.38. MACHINE CONTROL SYSTEM
4.39. MONITOR SYSTEM
4.40. SENSORS
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. TESTING AND ADJUSTING
5.3.1. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
5.3.2. MEASURING ENGINE SPEED
5.3.3. MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)
5.3.4. MEASURING EXHAUST GAS TEMPERATURE
5.3.5. MEASURING EXHAUST GAS COLOR
5.3.6. ADJUSTING VALVE CLEARANCE
5.3.7. MEASURING COMPRESSION PRESSURE
5.3.8. MEASURING BLOWBY PRESSURE
5.3.9. MEASURING ENGINE OIL PRESSURE
5.3.10. HANDLING EQUIPMENT IN FUEL CIRCUIT
5.3.11. RELEASING REMAINING PRESSURE IN FUEL SYSTEM
5.3.12. MEASURING FUEL PRESSURE
5.3.13. BLEEDING AIR FROM FUEL CIRCUIT
5.3.14. CHECK FOR LEAKAGE IN FUEL SYSTEM
5.3.15. ADJUSTING ENGINE SPEED SENSOR
5.3.16. TESTING AND ADJUSTING FAN BELT TENSION
5.3.17. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
5.3.18. TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION
5.3.19. TESTING CLEARANCE OF SWING CIRCLE BEARING
5.3.20. TESTING AND ADJUSTING TRACK SHOE TENSION
5.3.21. TESTING AND ADJUSTING WORK EQUIPMENT, SWING, AND TRAVEL CIRCUIT OIL PRESSURES
5.3.22. TESTING AND ADJUSTING CONTROL CIRCUIT OIL PRESSURE
5.3.23. TESTING AND ADJUSTING PISTON PUMP CONTROL OIL PRESSURE
5.3.24. TESTING SERVO PISTON STROKE
5.3.25. MEASURING PPC VALVE OUTPUT PRESSURE
5.3.26. MEASURING OUTLET PRESSURES OF SOLENOID VALVE AND PPC SHUTTLE VALVE
5.3.27. ADJUSTING WORK EQUIPMENTSWING PPC VALVE
5.3.28. TESTING AND ADJUSTING TRAVEL DEVIATION
5.3.29. INSPECTION OF LOCATIONS OF HYDRAULIC DRIFT OF WORK EQUIPMENT
5.3.30. MEASURING OIL LEAKAGE
5.3.31. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
5.3.32. BLEEDING AIR FROM EACH PART
5.3.33. INSPECTION PROCEDURES FOR DIODE
5.3.34. SPECIAL FUNCTION OF MONITOR PANEL
5.3.35. HANDLING ENGINE CONTROLLER HIGH VOLTAGE CIRCUIT
5.3.36. PREPARATION WORK FOR TROUBLESHOOTING ELECTRICAL SYSTEM
5.3.37. PMCLINIC SERVICE
5.3.38. UNDERCARRIAGE INSPECTION
5.4. TROUBLESHOOTING
5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.4.4. CHECKS BEFORE TROUBLESHOOTING
5.4.5. CLASSIFICATION AND STEPS FOR TROUBLESHOOTING
5.4.6. CONNECTOR LOCATION CHART AND ELECTRICAL CIRCUIT DIAGRAM BY SYSTEM
5.4.7. TROUBLESHOOTING WHEN ERROR CODE (ELECTRICAL SYSTEM) AND FAILURE CODE (MECHANICAL SYSTEM) ARE DISPLAYED (DISPLAYED CODE)
5.4.8. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
5.4.9. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
5.4.10. TROUBLESHOOTING OF ENGINE (S MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. REMOVAL AND INSTALLATION OF FUEL SUPPLY PUMP ASSEMBLY
6.5. REMOVAL AND INSTALLATION OF FUEL INJECTOR ASSEMBLY
6.6. REMOVAL AND INSTALLATION OF NOZZLE TIP
6.7. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
6.8. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
6.9. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
6.10. REMOVAL AND INSTALLATION OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
6.11. REMOVAL AND INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
6.12. REMOVAL AND INSTALLATION OF PTO ASSEMBLY
6.13. DISASSEMBLY AND ASSEMBLY OF PTO ASSEMBLY
6.14. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
6.15. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
6.16. DISASSEMBLY AND ASSEMBLY OF TRAVEL MOTOR ASSEMBLY
6.17. REMOVAL AND INSTALLATION OF REVOLVING FRAME ASSEMBLY
6.18. REMOVAL AND INSTALLATION OF SWING MOTOR ASSEMBLY
6.19. DISASSEMBLY AND ASSEMBLY OF SWING MOTOR ASSEMBLY
6.20. REMOVAL AND INSTALLATION OF SWING MACHINERY ASSEMBLY
6.21. DISASSEMBLY AND ASSEMBLY OF SWING MACHINERY ASSEMBLY
6.22. REMOVAL AND INSTALLATION OF SWING CIRCLE ASSEMBLY
6.23. REMOVAL AND INSTALLATION OF TRACK SHOE ASSEMBLY
6.24. DISASSEMBLY AND ASSEMBLY OF ONE LINK IN FIELD
6.25. REMOVAL AND INSTALLATION OF IDLER, RECOIL SPRING ASSEMBLY
6.26. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
6.27. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
6.28. REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
6.29. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
6.30. REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
6.31. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
6.32. REMOVAL AND INSTALLATION OF HYDRAULIC TANK ASSEMBLY
6.33. DISASSEMBLY AND ASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY
6.34. REMOVAL AND INSTALLATION OF MAIN CONTROL VALVE, SOLENOID VALVE ASSEMBLY
6.35. DISASSEMBLY AND ASSEMBLY OF MAIN CONTROL VALVE ASSEMBLY
6.36. REMOVAL AND INSTALLATION OF NO.1 AND NO.2 PUMP ASSEMBLY
6.37. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC PUMP ASSEMBLY
6.38. REMOVAL AND INSTALLATION OF CONTROL, PTO LUBRICATION PUMP ASSEMBLY
6.39. REMOVAL AND INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
6.40. DISASSEMBLY AND ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY
6.41. DISASSEMBLY AND ASSEMBLY OF WORK EQUIPMENT PPC VALVE ASSEMBLY
6.42. DISASSEMBLY AND ASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
6.43. REMOVAL AND INSTALLATION OF BUCKET CYLINDER ASSEMBLY
6.44. REMOVAL AND INSTALLATION OF ARM CYLINDER ASSEMBLY
6.45. REMOVAL AND INSTALLATION OF BOOM CYLINDER ASSEMBLY
6.46. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
6.47. REMOVAL AND INSTALLATION OF BUCKET ASSEMBLY
6.48. REMOVAL AND INSTALLATION OF ARM ASSEMBLY
6.49. REMOVAL AND INSTALLATION OF BOOM ASSEMBLY
6.50. REMOVAL AND INSTALLATION OF OPERATORS CAB ASSEMBLY
6.51. REMOVAL AND INSTALLATION OF COUNTERWEIGHT ASSEMBLY
6.52. REMOVAL AND INSTALLATION OF OPERATORS CAB GLASS (STUCK GLASS)
6.53. REMOVAL AND INSTALLATION OF FRONT WINDOW ASSEMBLY
6.54. REMOVAL AND INSTALLATION OF COUNTERWEIGHT ASSEMBLY
7. OTHERS
7.1. HYDRAULIC CIRCUIT DIAGRAM
7.2. ELECTRICAL CIRCUIT DIAGRAM (1/5)
7.3. ELECTRICAL CIRCUIT DIAGRAM (2/5)
7.4. ELECTRICAL CIRCUIT DIAGRAM (3/5)
7.5. ELECTRICAL CIRCUIT DIAGRAM (4/5)
7.6. ELECTRICAL CIRCUIT DIAGRAM (5/5)
7.7. ELECTRICAL CIRCUIT FOR AIR CONDITIONER

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