komatsu pc7000 6 hydraulic mining shovel shop manual 35001 xd gb 0 1

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Komatsu PC7000-6 Hydraulic Mining Shovel Shop Manual 35001-xD-GB-0

$40.00

Type Of Manual: Shop Manual
Manual ID: 35001-xD-GB-0
Format: PDF
Size: 38.5MB
Number of Pages: 756

Category: Komatsu Shop Manual PDF

Model List:
- PC7000-6 Hydraulic Mining Shovel

1. SHOP MANUAL Cover
2. FOREWORD SAFETY
2.1. Foreword
2.1.1. Before reading this manual
2.1.2. Contents of this binder
2.1.3. Division of the binder
2.2. SAFETY
2.2.1. SAFETY INFORMATION
2.2.2. OVERVIEW
2.2.3. SOUND PRESSURE AND VIBRATION LEVELs IN THE OPERATORS CAB.
2.2.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2.2.5. PRECAUTION FOR MAINTENANCE
2.2.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
2.2.7. SPECIAL SAFETY EQUIPMENT
3. SPECIFICATION
3.1. PC70006
4. STRUCTURE FUNCTION
4.2. Introduction
4.2.1. Foreword
4.2.2. Recommendations for environmentally friendly operation and maintenance of hydraulic mining shovels
4.2.3. Explanation of abbreviations
4.2.4. Diagrams and illustrations in this manual
4.3. Specifications
4.3.1. Lifting Gears
4.3.2. Safety hints for sling accessory
4.3.3. Standard Tightening Torque Chart
4.3.4. Conversion Table
4.3.5. Blind plugs
4.3.6. Classification of threads to the nominal width
4.3.7. Plugs and fittings according to ISO 84341 / DIN 2353
4.4. Main assembly groups
4.4.1. General layout
4.4.2. Superstructure
4.4.3. Machine house
4.4.4. Hydraulic oil tank
4.4.5. Hydraulic oil cooler
4.4.6. Fuel tank
4.4.7. Cab support
4.4.8. Operators cab
4.4.9. Main control blocks (FSA)
4.4.10. Slew gear
4.4.11. Undercarriage
4.4.12. Slew ring
4.4.13. Attachment
4.5. Drive
4.5.1. Prime drive assembly
4.5.2. Engine and PTO mounts
4.5.3. Flexible coupling
4.5.4. Fan drive and radiator assembly
4.5.5. Pump distributor gearbox (PTO)
4.5.6. Hydraulic pumps location, drive speed and flow rates
4.5.7. Air cleaner
4.6. Hydraulic oil tank
4.6.1. General layout
4.6.2. Hydraulic oil tank, location of the electric equipment
4.6.3. Suction oil tank with strainers
4.6.4. Return oil collector pipe with strainer
4.6.5. Back pressure valve
4.6.6. Transfer pump
4.6.7. Return and leak oil filter
4.6.8. Breather filter
4.7. Hydraulic oil cooling
4.7.1. Overall view of the hydraulic oil cooling
4.7.2. Function of the hydraulic oil cooling circuit
4.7.3. Adjustment of the back pressure valve
4.7.4. Stepless cooler fan RPM control
4.7.5. Oil cooler fan speed testing/adjustment
4.8. Controlling
4.8.1. General layout
4.8.2. Control and filter panels location of components
4.8.3. Pilot pressure supply and adjustments
4.8.4. Function of the electro hydraulic control system
4.8.5. Hand lever (joystick) control
4.8.6. Foot pedal control
4.8.7. Hand lever foot pedal monitoring
4.8.8. Valve solenoid adjustment
4.8.9. ACCEL DECEL time adjustment
4.9. Components
4.9.1. Main control blocks and high pressure screens (FSA)
4.9.2. Main control blocks with valves (FSA)
4.9.3. Main control blocks with valves (BHA)
4.9.4. Distributor manifold location of restrictor blocks and anti cavitation valves (FSA)
4.9.5. Distributor manifold location of restrictor blocks and anti cavitation valves (BHA)
4.9.6. Restrictor block with secondary relief valve
4.9.7. Anticavitation valve (ACV) block
4.9.8. Remote control valves
4.9.9. Directional solenoid valves
4.9.10. Proportional solenoid valves
4.9.11. Highpressure screen
4.9.12. Control blocks and valves
4.9.13. Travel brake valve
4.9.14. Pressure reducing valve
4.9.15. Directional valves
4.9.16. Pressure double stage valve
4.9.17. Hydraulic cylinder
4.10. Main hydraulic pumps, pump regulation, valve control monitoring system
4.10.1. General
4.10.2. Main pumps
4.10.3. Electronic pump regulation system
4.10.4. Pump valve controllers
4.10.5. Multimonitor
4.10.6. Service menu 01 Monitoring
4.10.7. Using Multimonitor functions for monitoring
4.10.8. Service menu 02 Abnormality Record
4.10.9. Service menu 03 Default
4.10.10. Service menu 04 Adjustment
4.10.11. Service menu 05 Display Setup
4.10.12. Checks and adjustments
4.10.13. Engine speed sensors (pickup)
4.11. Operating hydraulics
4.11.1. General
4.11.2. Spool functions (FSA)
4.11.3. Hydraulics for the attachment cylinders
4.11.4. Hydraulics for the slew circuit
4.11.5. Hydraulics for the travel circuit
4.12. Hydraulic track tensioning system
4.12.1. General
4.12.2. Functional description
4.12.3. Double stage valve
4.12.4. Tensioning cylinder
4.12.5. Adjustments / checks
4.13. Access ladder, hydraulically operated
4.13.1. Overview
4.13.2. Function of the hydraulically operated access ladder
4.13.3. Adjustments / checks
4.14. Central refilling system (Service arm)
4.14.1. Refilling arm location
4.14.2. Function
4.15. Hints for reading the hydraulic diagram
4.15.1. General
4.15.2. Hydraulic symbols
4.16. Hints for reading the electric wiring diagram
4.16.1. General
4.16.2. Reference code of the electrical components
4.16.3. Graphical symbols
4.16.4. Drawing concept
4.16.5. Cable marking
4.17. KOMTRAX Plus MTC control system
4.17.1. General
4.17.2. Specifications for operators
4.17.3. Tables of all provided messages
4.17.4. Ccodes for Diesel engines (Tier2)
4.17.5. Flow charts (14) of KOMTRAX Plus main screens
4.17.6. KOMTRAX Plus service level
4.17.7. InterfaceConnection KOMTRAX Plus controller MTC
4.17.8. segment error code indication
4.17.9. Wiring of the KOMTRAX Plus controller
4.17.10. MTC control system global layout
4.17.11. Global layout of the internal CAN BUS
4.17.12. The nodes in the CAN BUS system
4.18. Lubrication system
4.18.1. General overview SLS CLS1/2
4.18.2. Basic function of the lubrication systems
4.18.3. Lubrication systems (SLS CLS1/2)
4.18.4. Lubrication cycle
4.18.5. Hydraulically driven lube pump
4.18.6. Lubricant injectors
4.18.7. Vent valve and grease outlet filter
4.18.8. Endline switch
4.18.9. Lubricant level sensors
4.18.10. Commissioning
4.19. Deep temperature equipment (option)
4.19.1. General information
4.19.2. Preheating procedure
4.19.3. Constant heating of travel motors (TTT equipment below40C only)
4.19.4. Component location
4.19.5. Components of TT equipment

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