Komatsu PC750-6, PC800-6 Hydraulic Excavator Shop Manual SEBM025306
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM025306
- Format: PDF
- Size: 26.8MB
- Number of Pages: 746
Category: Komatsu Shop Manual PDF
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Model List:
- PC750-6 Hydraulic Excavator
- PC800-6 Hydraulic Excavator
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. SPECIFICATION DRAWINGS
- 3.2. SPECIFICATIONS
- 3.3. WEIGHT TABLE
- 3.4. FUEL, COOLANT AND LUBRICANTS
- 4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
- 4.2. PTO LUBRICATION SYSTEM
- 4.3. POWER TRAIN
- 4.4. SWING MACHINERY
- 4.5. SWING CIRCLE
- 4.6. FINAL DRIVE
- 4.7. TRACK FRAME AND RECOIL SPRING
- 4.8. IDLER
- 4.9. CARRIER ROLLER
- 4.10. TRACK ROLLER
- 4.11. TRACK SHOE
- 4.12. MOTOR GREASE PUMP
- 4.13. HYDRAULIC TANK
- 4.14. HYDRAULIC PUMP
- 4.15. LINE OIL FILTER
- 4.16. PILOT OIL FILTER
- 4.17. DRAIN OIL FILTER
- 4.18. SPOOL CONTROL VALVE
- 4.19. SPOOL CONTROL VALVE
- 4.20. STRAIGHTTRAVEL VALVE
- 4.21. SWING MOTOR
- 4.22. CENTER SWIVEL JOINT
- 4.23. TRAVEL MOTOR
- 4.24. PPC CONTROL RELIEF VALVE
- 4.25. SAFETY LOCK VALVE
- 4.26. PPC ACCUMULATOR
- 4.27. VALVE CONTROL
- 4.28. WORK EQUIPMENT, SWING PPC VALVE
- 4.29. TRAVEL PPC VALVE
- 4.30. SOLENOID VALVE
- 4.31. HYDRAULIC CYLINDER
- 4.32. WORK EQUIPMENT
- 4.33. DIMENSIONS OF WORK EQUIPMENT
- 4.34. AIR CONDITIONER
- 4.35. ENGINE CONTROL
- 4.36. MACHINE CONTROL SYSTEM
- 4.37. MONITOR SYSTEM
- 4.38. SENSORS
- 5. TESTING AND ADJUSTING
- 5.1. STANDARD VALUE TABLE FOR ENGINE
- 5.2. STANDARD VALUE TABLE FOR CHASSIS
- 5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
- 5.4. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
- 5.5. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
- 5.6. MEASURING EXHAUST TEMPERATURE
- 5.7. MEASURING EXHAUST COLOR
- 5.8. ADJUSTING VALVE CLEARANCE
- 5.9. MEASURING BLOWBY PRESSURE
- 5.10. MEASURING COMPRESSION PRESSURE
- 5.11. MEASURING ENGINE OIL PRESSURE
- 5.12. HANDLING EQUIPMENT IN FUEL CIRCUIT
- 5.13. RELEASING REMAINING PRESSURE IN FUEL SYSTEM
- 5.14. MEASURING FUEL PRESSURE
- 5.15. REDUCED CYLINDER MODE OPERATION FOR ENGINE
- 5.16. BLEEDING AIR FROM FUEL CIRCUIT
- 5.17. CHECKING FOR LEAKAGE IN FUEL CIRCUIT
- 5.18. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
- 5.19. TESTING AND ADJUSTING FAN BELT TENSION
- 5.20. TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR DRIVE BELT TENSION
- 5.21. HANDLING ENGINE CONTROLLER HIGH VOLTAGE CIRCUIT
- 5.22. ADJUSTING ENGINE SPEED SENSOR
- 5.23. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
- 5.24. TESTING AND ADJUSTING CONTROL PUMP CIRCUIT OIL PRESSURE
- 5.25. TESTING AND ADJUSTING PISTON PUMP CONTROL PRESSURE
- 5.26. MEASURING SERVO PISTON STROKE
- 5.27. MEASURING PPC VALVE OUTPUT PRESSURE
- 5.28. TESTING SOLENOID VALVE OUTPUT PRESSURE
- 5.29. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
- 5.30. TESTING TRAVEL DEVIATION
- 5.31. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
- 5.32. MEASURING OIL LEAKAGE
- 5.33. TESTING CLEARANCE OF SWING CIRCLE BEARING
- 5.34. TESTING AND ADJUSTING TRACK SHOE TENSION
- 5.35. BLEEDING AIR
- 5.36. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
- 5.37. PROCEDURE FOR CHECKING DIODE
- 5.38. TROUBLESHOOTING
- 5.38.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 5.38.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 5.38.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
- 5.38.4. CHECKS BEFORE TROUBLESHOOTING
- 5.38.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
- 5.38.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 5.38.7. EXPLANATION OF CONTROL MECHANISM FOR ELECTRICAL SYSTEM
- 5.38.8. DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL
- 5.38.9. METHOD OF USING JUDGEMENT TABLE
- 5.38.10. METHOD OF USING TROUBLESHOOTING CHARTS
- 5.38.11. DETAILS OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE
- 5.38.12. TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (N MODE)
- 5.38.13. TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (E MODE)
- 5.38.14. TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM (C MODE)
- 5.38.15. TROUBLESHOOTING OF ENGINE THROTTLE PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
- 5.38.16. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
- 5.38.17. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
- 6. DISASSEMBLY AND ASSEMBLY
- 6.1. METHOD OF USING MANUAL
- 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 6.3. SPECIAL TOOL LIST
- 6.4. SKETCHES OF SPECIAL TOOLS
- 6.5. FUEL SUPPLY PUMP ASSEMBLY
- 6.5.1. REMOVAL
- 6.5.2. INSTALLATION
- 6.6. FUEL INJECTOR ASSEMBLY
- 6.7. ENGINE FRONT SEAL
- 6.7.1. REMOVAL
- 6.7.2. INSTALLATION
- 6.8. ENGINE REAR SEAL
- 6.8.1. REMOVAL
- 6.8.2. INSTALLATION
- 6.9. CYLINDER HEAD ASSEMBLY
- 6.9.1. REMOVAL
- 6.9.2. INSTALLATION
- 6.10. AFTERCOOLER CORE
- 6.10.1. REMOVAL
- 6.10.2. INSTALLATION
- 6.11. FAN GUARD, RADIATOR AND HYDRAULIC OIL COOLER ASSEMBLY
- 6.11.1. REMOVAL
- 6.11.2. INSTALLATION
- 6.12. FUEL COOLER AND AIR CONDITIONER CONDENSER ASSEMBLY
- 6.12.1. REMOVAL
- 6.12.2. INSTALLATION
- 6.13. FUEL TANK ASSEMBLY
- 6.13.1. REMOVAL
- 6.13.2. INSTALLATION
- 6.14. ENGINE, PTO AND HYDRAULIC PUMP ASSEMBLY
- 6.15. FINAL DRIVE ASSEMBLY
- 6.15.1. DISASSEMBLY
- 6.15.2. ASSEMBLY
- 6.16. REVOLVING FRAME ASSEMBLY
- 6.16.1. REMOVAL
- 6.16.2. INSTALLATION
- 6.17. SWING MACHINERY ASSEMBLY
- 6.17.1. REMOVAL
- 6.17.2. INSTALLATION
- 6.17.3. DISASSEMBLY
- 6.17.4. ASSEMBLY
- 6.18. SWING CIRCLE ASSEMBLY
- 6.18.1. REMOVAL
- 6.18.2. INSTALLATION
- 6.19. TRACK SHOE ASSEMBLY
- 6.19.1. REMOVAL
- 6.19.2. INSTALLATION
- 6.20. ONE LINK IN FIELD
- 6.21. IDLER ADJUSTMENT CYLINDER ASSEMBLY
- 6.21.1. DISASSEMBLY
- 6.21.2. ASSEMBLY
- 6.22. RECOIL SPRING ASSEMBLY
- 6.22.1. REMOVAL
- 6.22.2. INSTALLATION
- 6.22.3. DISASSEMBLY
- 6.22.4. ASSEMBLY
- 6.23. CARRIER ROLLER ASSEMBLY
- 6.23.1. REMOVAL
- 6.23.2. INSTALLATION
- 6.23.3. DISASSEMBLY
- 6.23.4. ASSEMBLY
- 6.24. TRACK ROLLER ASSEMBLY
- 6.24.1. REMOVAL
- 6.24.2. INSTALLATION
- 6.24.3. DISASSEMBLY
- 6.24.4. ASSEMBLY
- 6.25. HYDRAULIC TANK ASSEMBLY
- 6.25.1. REMOVAL
- 6.25.2. INSTALLATION
- 6.26. MAIN PUMP (NO. 1 PUMP) ASSEMBLY
- 6.26.1. REMOVAL
- 6.26.2. INSTALLATION
- 6.27. MAIN PUMP (NO. 2 PUMP)
- 6.27.1. REMOVAL
- 6.27.2. INSTALLATION
- 6.28. MAIN PUMP INPUT SHAFT OIL SEAL
- 6.28.1. REMOVAL
- 6.28.2. INSTALLATION
- 6.29. CONTROL PTO LUBRICATION PUMP ASSEMBLY
- 6.29.1. REMOVAL
- 6.29.2. INSTALLATION
- 6.30. MAIN RELIEF VALVE ASSEMBLY
- 6.30.1. DISASSEMBLY
- 6.30.2. ASSEMBLY
- 6.31. CONTROL VALVE ASSEMBLY
- 6.31.1. REMOVAL
- 6.31.2. INSTALLATION
- 6.31.3. DISASSEMBLY
- 6.31.4. ASSEMBLY
- 6.32. SOLENOID VALVE ASSEMBLY
- 6.32.1. REMOVAL
- 6.32.2. INSTALLATION
- 6.33. BOOM DAMPING VALVE ASSEMBLY
- 6.33.1. REMOVAL
- 6.33.2. INSTALLATION
- 6.34. SWING MOTOR ASSEMBLY
- 6.34.1. REMOVAL
- 6.34.2. INSTALLATION
- 6.35. CENTER SWIVEL JOINT
- 6.35.1. REMOVAL
- 6.35.2. INSTALLATION
- 6.35.3. DISASSEMBLY
- 6.35.4. ASSEMBLY
- 6.36. TRAVEL MOTOR ASSEMBLY
- 6.36.1. REMOVAL
- 6.36.2. INSTALLATION
- 6.37. WORK EQUIPMENT PPC VALVE ASSEMBLY
- 6.37.1. DISASSEMBLY
- 6.37.2. ASSEMBLY
- 6.38. TRAVEL PPC VALVE ASSEMBLY
- 6.38.1. DISASSEMBLY
- 6.38.2. ASSEMBLY
- 6.39. BUCKET CYLINDER ASSEMBLY
- 6.39.1. REMOVAL
- 6.39.2. INSTALLATION
- 6.40. ARM CYLINDER ASSEMBLY
- 6.40.1. REMOVAL
- 6.40.2. INSTALLATION
- 6.41. BOOM CYLINDER ASSEMBLY
- 6.41.1. REMOVAL
- 6.41.2. INSTALLATION
- 6.42. BOTTOM DUMP CYLINDER ASSEMBLY
- 6.42.1. REMOVAL
- 6.42.2. INSTALLATION
- 6.43. HYDRAULIC CYLINDER ASSEMBLY
- 6.43.1. DISASSEMBLY
- 6.43.2. ASSEMBLY
- 6.44. BUCKET ASSEMBLY
- 6.45. OPERATORS CAB ASSEMBLY
- 6.45.1. REMOVAL
- 6.45.2. INSTALLATION
- 6.46. COUNTERWEIGHT ASSEMBLY
- 6.46.1. REMOVAL
- 6.46.2. INSTALLATION
- 7. OTHERS
- 7.1. HYDRAULIC CIRCUIT DRAWING (BACKHOE SPECIFICATION)
- 7.2. HYDRAULIC CIRCUIT DRAWING (LOADING SHOVEL SPECIFICATION)
- 7.3. ELECTRIC CIRCUIT DIAGRAM (1/4)
- 7.4. ELECTRIC CIRCUIT DIAGRAM (2/4)
- 7.5. ELECTRIC CIRCUIT DIAGRAM (3/4)
- 7.6. ELECTRIC CIRCUIT DIAGRAM (4/4)
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