Komatsu PC8000-6 Diesel Hydraulic Mining Shovel Shop Manual 12071-upD-GB-01

Komatsu PC8000-6 Diesel Hydraulic Mining Shovel Shop Manual 12071-upD-GB-01 - Image 2

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Komatsu PC8000-6 Diesel Hydraulic Mining Shovel Shop Manual 12071-upD-GB-01 - Image 4

Komatsu PC8000-6 Diesel Hydraulic Mining Shovel Shop Manual 12071-upD-GB-01 - Image 5

komatsu pc8000 6 diesel hydraulic mining shovel shop manual 12071 upd gb 01 2

komatsu pc8000 6 diesel hydraulic mining shovel shop manual 12071 upd gb 01 3

Komatsu PC8000-6 Diesel Hydraulic Mining Shovel Shop Manual 12071-upD-GB-01

$40.00

Type Of Manual: Shop Manual
Manual ID: 12071-upD-GB-01
Format: PDF
Size: 103.0MB
Number of Pages: 1802

Category: Komatsu Shop Manual PDF

Model List:
- PC8000-6 Diesel Hydraulic Mining Shovel

1. SHOP MANUAL COVER
2. FOREWORD SAFETY
2.1. FOREWORD
2.1.1. BEFORE READING THIS MANUAL
2.1.2. DIRECTIONS OF THE MACHINE
2.1.3. SPECIFICATION AND SERIAL PLATE
2.1.4. DIVISION OF THE BINDER
2.1.5. DESIGNATED USE OF THE SHOVEL
2.1.6. DELIVERY OF THE SHOVEL
2.1.7. EXPLANATION OF ABBREVIATIONS
2.1.8. CONTENTS
2.2. SAFETY
2.2.1. SAFETY INFORMATION
2.2.2. OVERVIEW
2.2.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
2.2.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2.2.5. PRECAUTION FOR MAINTENANCE
2.2.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
2.2.7. SPECIAL SAFETY EQUIPMENT
2.2.8. SAFETY WARNING SIGNS
3. Specification
4. Structure Function
4.1. Introduction
4.1.1. Contents of the binder
4.1.2. Foreword
4.1.3. Recommendations for environmentally friendly operation and maintenance of hydraulic mining shovels
4.1.4. Explanation of abbreviations
4.1.5. Diagrams and illustrations in this manual
4.2. Specifications
4.2.1. Lifting Gears
4.2.2. Safety hints for sling accessory
4.2.3. Standard Tightening Torque Chart
4.2.4. Conversion Table
4.2.5. Blind plugs
4.2.6. Classification of threads to the nominal width
4.2.7. Plugs and fittings according to ISO 84341 / DIN 2353
4.2.8. Sensor Limit Values
4.3. Main assembly groups
4.3.1. General layout
4.3.2. Superstructure
4.3.3. Machine house
4.3.4. Hydraulic oil tank
4.3.5. Hydraulic oil cooler
4.3.6. Fuel tank
4.3.7. Cab support
4.3.8. Operators cab
4.3.9. Control blocks
4.3.10. Swing machinery
4.3.11. Undercarriage
4.3.12. Attachments
4.4. Drive
4.4.1. Prime drive assembly
4.4.2. Engine mounts
4.4.3. Drive shaft
4.4.4. Flexible coupling
4.4.5. Fan drive and radiator assembly
4.4.6. Pump distributor gearbox (PTO)
4.4.7. Air filter
4.5. Hydraulic oil tank
4.5.1. General layout
4.5.2. Location of the electric equipment
4.5.3. Suction oil tank with strainers
4.5.4. Return oil collector pipe with strainer
4.5.5. Back pressure valve
4.5.6. Transfer pump
4.5.7. Return and leak oil filter
4.5.8. Breather filter
4.6. Hydraulic oil cooling
4.6.1. Overall view of the hydraulic oil cooling
4.6.2. Function of the hydraulic oil cooling circuit
4.6.3. Adjustment of the back pressure valve
4.6.4. Fan drive standard oil cooler
4.6.5. Adjustment of the cooler fan drive speed
4.6.6. Fan drive additional oil cooler
4.7. Controlling
4.7.1. General layout
4.7.2. Control and filter panels location of components
4.7.3. Pilot pressure supply and adjustments
4.7.4. Function of the electrohydraulic control system
4.7.5. Hand lever (joystick) control
4.7.6. Foot pedal control
4.7.7. Proportional amplifier module, type A
4.7.8. Proportional amplifier module, type B
4.7.9. Ramp time module
4.7.10. Adjustment of amplifier modules
4.7.11. Adjusting the ramp time module
4.8. Components
4.8.1. Main control blocks and high pressure filters (FSA)
4.8.2. Distributor manifold location of restrictor blocks and anticavitation valves
4.8.3. Restrictor block with secondary relief valve
4.8.4. Anticavitation valve (ACV) block
4.8.5. Remote control valves
4.8.6. Directional solenoid valves
4.8.7. Proportional solenoid valves
4.8.8. Highpressure filter (screen)
4.8.9. CONTROL blocks and valves
4.8.10. Travel brake valve
4.8.11. Pressure reducing valve
4.8.12. Directional valves
4.8.13. Pressure double stage valve
4.8.14. Hydraulic cylinder
4.9. Main hydraulic pumps and pump regulation
4.9.1. General
4.9.2. Main pumps
4.9.3. Electronic pump regulation system
4.9.4. Hydraulic constant regulation system
4.9.5. Power check (engine performance)
4.9.6. Engine speed sensor (pickup)
4.9.7. Energy efficiency
4.10. Operating hydraulics
4.10.1. General
4.10.2. Hydraulics for the attachment cylinders FSA
4.10.3. Hydraulics for the slew circuit
4.10.4. Hydraulics for the travel circuit
4.11. Hydraulic track tensioning system
4.11.1. General
4.11.2. Functional description
4.11.3. Doublestage valve
4.11.4. Tensioning cylinder
4.11.5. Adjustments / checks
4.12. Access ladder, hydraulically operated
4.12.1. General
4.12.2. Function of the hydraulically operated access ladder
4.12.3. Adjustments / checks
4.13. Central refilling system (service arm)
4.13.1. General
4.13.2. Function
4.14. Hints for reading the hydraulic diagram
4.14.1. General
4.14.2. Hydraulic symbols
4.15. Hints for reading the electric wiring diagram
4.15.1. General
4.15.2. Reference designation of the electrical components
4.15.3. Graphical symbols
4.15.4. Drawing concept
4.15.5. Cable marking
4.15.6. Table of new and old component designations
4.16. KOMTRAX Plus
4.16.1. General
4.16.2. Specifications for Operators
4.16.3. Tables of all Provided Messages
4.16.4. Flow Charts (14) VHMS Main Screens
4.16.5. VHMS Service Level
4.16.6. InterfaceConnection VHMSController
4.16.7. Wiring of the VHMSController
4.16.8. Global Layout of the MTC Control System
4.16.9. Global Layout of the Internal CAN bus
4.16.10. The Nodes in the CAN bus System
4.17. Lubrication system
4.17.1. General overview (SLS CLS 1 / 2)
4.17.2. Basic function of the lubrication systems
4.17.3. Central lubrication system (CLS 1 2)
4.17.4. Slew ring lubrication system (SLS)
4.17.5. Lubrication cycle
4.17.6. Hydraulically driven lube pump
4.17.7. Lubricant injectors
4.17.8. Vent valve
4.17.9. Endline switch
4.17.10. Inline filter
4.17.11. Lubricant level sensor
4.17.12. Commissioning
5. Troubleshooting
5.1. Introduction General Information for Troubleshooting
5.1.1. Overview
5.1.2. General Precautions
5.1.3. Preparations For Work
5.1.4. Precautions During Work
5.1.5. Precautions When Carrying Out Any Operation
5.1.6. Fundamental Requirements for Troubleshooting
5.1.7. Points To Remember When Trouble shooting
5.1.8. Sequence Of Events In Troubleshooting
5.1.9. Checks Before Troubleshooting
5.1.10. Handling Of Electric Equipment And Hydraulic Components
5.1.11. General working procedures
5.1.12. Cylinder bypass test
5.1.13. Information about MTC Nodes
5.1.14. Basics about How to crimp
5.1.15. Cable Shielding
5.1.16. KOMTRAX Plus vs. VHMS
5.1.17. Mounting Locations and Connector Types
5.1.18. Standard Value Table for Electrical Components
5.1.19. References for Troubleshooting (CAN Bus Node Outputs)
5.1.20. Tables for Testing and Troubleshooting
5.1.21. Troubleshooting by Trouble Code
5.1.22. Troubleshooting by Symptoms
6. Assembly Disassembly
6.1. Introduction
6.1.1. Contents of the binder
6.1.2. Foreword
6.2. Safety and standards
6.2.1. Safety instructions
6.2.2. Torque charts according to DIN
6.2.3. Blind plugs
6.2.4. Conversion table
6.2.5. Tools
6.2.6. Explanation of Abbreviations
6.3. Superstructure
6.3.1. Superstructure overview
6.3.2. Special preparatory work
6.3.3. Diesel engine
6.3.4. Radiators (engine coolant)
6.3.5. Torsion type coupling
6.3.7. Hydraulics
6.3.8. Slew system
6.3.9. Lubrication system
6.3.10. Operators cab
6.3.11. Cab base
6.3.12. Access ladder
6.3.13. Counterweight
6.3.14. Superstructure lifting
6.3.15. Fuel tank
6.4. Undercarriage
6.4.1. Travel system
6.4.2. Car body
6.5. Attachment
6.5.1. Face Shovel (FSA)
6.5.2. Metering valves (grease injectors) at the attachment
6.5.3. Cylinder bypass test
6.6. Service information
6.6.1. Fluids and lubricants
6.6.2. Filling capacities
6.6.3. Work Instructions
6.6.4. Used special tools (overview)
6.7. Tools catalogue
6.8. Parts Service News

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