komatsu saa4d95le 5 s4d95le 3 diesel engine shop manual 4d95le be4 1

komatsu saa4d95le 5 s4d95le 3 diesel engine shop manual 4d95le be4 2

komatsu saa4d95le 5 s4d95le 3 diesel engine shop manual 4d95le be4 3

komatsu saa4d95le 5 s4d95le 3 diesel engine shop manual 4d95le be4 4

komatsu saa4d95le 5 s4d95le 3 diesel engine shop manual 4d95le be4 5

Komatsu SAA4D95LE-5, S4D95LE-3 Diesel Engine Shop Manual 4D95LE-BE4

$40.00

Type Of Manual: Shop Manual
Manual ID: 4D95LE-BE4
Format: PDF
Size: 62.4MB
Number of Pages: 613

Category: Komatsu Shop Manual PDF

Model List:
- SAA4D95LE-5 Diesel Engine
- S4D95LE-3 Diesel Engine

1. EBE4
1.1. Index and foreword
1.1.1. Index and foreword
1.1.1.1. Composition of shop manual
1.1.1.2. Table of contents
1.1.1.3. Safety notice
1.1.1.4. How to read the shop manual
1.1.1.5. Explanation of terms for maintenance standard
1.1.1.6. Handling of electric equipment and hydraulic component
1.1.1.7. Handling of connectors newly used for engines
1.1.1.8. How to read electric wire code
1.1.1.9. Precautions when carrying out operation
1.1.1.10. Method of disassembling and connecting pushpull type coupler
1.1.1.11. Standard tightening torque table
1.1.1.12. Conversion table
1.2. Specification
1.2.1. Specification
1.2.1.1. Outline
1.2.1.2. Specifications
1.2.1.3. General view
1.2.1.4. Weight table
1.2.1.5. Engine performance curves
1.3. Structure,function and maintenance standard
1.3.1. Structure,function and maintenance standard
1.3.1.1. General structure
1.3.1.2. Air intake and exhaust system
1.3.1.3. Engine unit
1.3.1.4. Lubrication system
1.3.1.5. Fuel system
1.3.1.6. Cooling system
1.3.1.7. Electrical equipment
1.4. Standard value table
1.4.1. Standard value table
1.4.1.1. Standard service value table for testing, adjusting, and troubleshooting
1.4.1.2. Runningin standard and performance test standard
1.5. Testing and adjusting
1.5.1. Testing and adjusting
1.5.1.1. Testing and adjusting tools list
1.5.1.2. Testing exhaust temperature
1.5.1.3. Adjusting valve clearance
1.5.1.4. Testing compression pressure
1.5.1.5. Testing blowby pressure
1.5.1.6. Testing oil pressure
1.5.1.7. Handling fuel system parts
1.5.1.8. Releasing residual pressure in fuel system
1.5.1.9. Testing fuel pressure
1.5.1.10. Reduced cylinder mode operation
1.5.1.11. Noinjection cranking
1.5.1.12. Testing leakage from pressure limiter and return rate from injector
1.5.1.13. Bleeding air from fuel circuit
1.5.1.14. Testing fuel system for leakage
1.5.1.15. Testing and adjusting alternator belt tension
1.5.1.16. Handling controller voltage circuit
1.5.1.17. Functions of troubleshooting tool and check of failure code
1.6. Troubleshooting
1.6.1. Troubleshooting
1.6.1.1. General information on troubleshooting
1.6.1.2. Troubleshooting for mechanical system (Smode)
1.6.1.3. Troubleshooting for electrical system (Emode)
1.7. Disassembly and assembly
1.7.1. Disassembly and assembly
1.7.1.1. How to read this manual
1.7.1.2. Coating materials list
1.7.1.3. Special tools list
1.7.1.4. General disassembly of engine
1.7.1.5. General assembly of engine
1.7.1.6. Disassembly and assembly procedure for fuel supply pump unit
1.7.1.7. Disassembly and assembly procedure for oil seal units
1.7.2. OVERALL DRAWING
1.7.3. ENGINE PERFORMANCE CURVE
1.8. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
1.8.1. GENERAL STRUCTURE
1.8.1.1. General structure
1.8.2. INTAKE AND EXHAUST SYSTEM
1.8.2.1. Intake and exhaust system
1.8.2.2. Main revolving system
1.8.2.3. Crankshaft
1.8.2.4. Piston,piston ring and piston pin
1.8.2.5. Connecting rod
1.8.2.6. Flywheel and flywheel housing
1.8.2.7. Timing gear
1.8.2.8. Valve system
1.8.2.9. Camshaft
1.8.2.10. Rocker arm shaft,push rod and tappet
1.8.2.11. Valve,valve guide
1.8.3. LUBRICATION SYSTEM
1.8.3.1. Lubrication system chart
1.8.3.2. Oil pump
1.8.3.3. Regulator valve
1.8.3.4. Oil filter mount
1.8.3.5. Oil filter
1.8.4. FUEL SYSTEM
1.8.4.1. Fuel system chart
1.8.4.2. Fuel injection pump
1.8.4.3. Fuel injection nozzle
1.8.4.4. Fuel filter
1.8.5. COOLING SYSTEM
1.8.5.1. Cooling system chart
1.8.5.2. Water pump
1.8.5.3. Fan drive and thermostat
1.8.6. ELECTRICAL SYSTEM
1.8.6.1. Starting and charging system electrical circuit diagram
1.8.6.2. Alternator
1.8.6.3. Starting motor
1.8.6.4. Engine starting device
1.9. TESTING AND ADJUSTING
1.9.1. TESTING AND ADJUSTING
1.9.1.1. Adjusting valve clearance
1.9.1.2. Measuring compression pressure
1.9.1.3. Adjusting fuel injection pressure (Cracking pressure)
1.9.1.4. Testing and adjusting fuel injection timing
1.9.2. FUEL INJECTION PUMP CALIBRATION DATA
1.9.3. PERFORMANCE TEST
1.9.3.1. Runin standard
1.9.3.2. Performance test criteria
1.9.4. TROUBLESHOOTING
1.9.4.1. Method of using troubleshooting charts
1.9.4.2. Points to remember when troubleshooting
1.9.4.3. S 1 Starting performance is poor (starting always takes time)
1.9.4.4. S 2 Engine does not start
1.9.4.5. S 3 Engine does not pick up smoothly (followup is poor)
1.9.4.6. S 4 Engine stops during operations
1.9.4.7. S 5 Engine does not rotate smoothly (hunting)
1.9.4.8. S 6 Engine lacks output (no power)
1.9.4.9. S 7 Exhaust smoke is black (incomplete combustion)
1.9.4.10. S 8 Oil consumption is excessive or exhaust smoke is blue
1.9.4.11. S 9 Oil becomes contaminated quickly
1.9.4.12. S10 Fuel consumption is excessive
1.9.4.13. S11 Oil is in coolant, or coolant spurts back,or coolant level goes down
1.9.4.14. S12 Oil pressure caution lamp lights up (drop in oil pressure)
1.9.4.15. S13 Oil level rises (water,fuel in oil)
1.9.4.16. S14 Coolant temperature becomes too high (overheating)
1.9.4.17. S15 Abnormal noise is made
1.9.4.18. S16 Vibration is excessive
1.9.5. TESTING AND ADJUSTING TOOL LIST
1.9.6. TESTING AND ADJUSTING DATA
1.10. DISASSEMBLY AND ASSEMBLY
1.10.1. SPECIAL TOOL LIST
1.10.2. OVERALL DISASSEMBLY,ASSEMBLY
1.10.3. DISASSEMBLY
1.10.4. ASSEMBLY
1.11. REPAIR AND REPLACEMENT OF PARTS
1.11.1. CYLINDER HEAD SECTION
1.11.1.1. Grinding cylinder head mounting surface
1.11.1.2. Replacing valve guide
1.11.1.3. Grinding valve
1.11.2. CYLINDER BLOCK SECTION
1.11.2.1. Replacing camshaft bushing
1.11.2.2. Replacing crankshaft gear
1.11.2.3. Replacing cam gear
1.11.2.4. Replacing flywheel ring gear
1.11.2.5. Procedure for pressure test
1.11.2.6. Cylinder liner (special restoration part)
1.11.2.7. Machining drawing for cylinder block bore
1.11.2.8. Additional machining of cam journal
1.11.2.9. Grinding crankshaft
1.11.2.10. Replacing connecting rod small end bushing
1.12. BACK COVER

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