komatsu sk1020 5 turbo skid steer loader operation and maintenance manual weam005205 1

komatsu sk1020 5 turbo skid steer loader operation and maintenance manual weam005205 2

komatsu sk1020 5 turbo skid steer loader operation and maintenance manual weam005205 3

komatsu sk1020 5 turbo skid steer loader operation and maintenance manual weam005205 4

komatsu sk1020 5 turbo skid steer loader operation and maintenance manual weam005205 5

Komatsu SK1020-5 Turbo Skid Steer Loader Operation and Maintenance Manual WEAM005205

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: WEAM005205
Format: PDF
Size: 19.0MB
Number of Pages: 238

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- SK1020-5 Turbo Skid Steer Loader

1. FOREWORD
2. INFORMATION ON SAFETY
3. INTRODUCTION
3.1. INTENDED USES
3.2. IMPROPER OR UNAUTHORIZED USES
3.3. MAIN CHARACTERISTICS
3.4. RUNNINGIN
4. PRODUCT IDENTIFICATION
4.1. MACHINE SERIAL NUMBER
4.2. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
4.3. ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
4.4. TRAVEL REDUCTION GEAR SERIAL NUMBER
4.5. CAB SERIAL NUMBER
4.6. EXCAVATOR IDENTIFICATION PLATE (if installed)
4.7. SERIAL NUMBERS AND DEALERS ADDRESS
5. TABLE OF CONTENTS
6. SAFETY, NOISE AND VIBRATION PLATES
6.1. POSITION OF THE SAFETY PLATES
6.2. PICTOGRAMS AND RELEVANT MEANINGS
6.3. POSITION OF THE NOISE PLATES
6.4. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
7. GENERAL PRECAUTIONS
7.1. GENERAL SAFETY RULES
7.2. SAFETY DEVICES AND GUARDS
7.3. CLOTHING AND PERSONAL PRO TECTION ITEMS
7.4. UNAUTHORIZED MODIFICATIONS
7.5. LEAVING THE OPERATORS SEAT
7.6. GETTING ON AND OFF THE MACHINE
7.7. CHECKING THE REARVIEW MIR RORS (if installed)
7.8. PREVENTING FIRES DUE TO FUEL AND OIL
7.9. PREVENTING BURNS
7.10. PREVENTING DAMAGE DUE TO ASBESTOS POWDER
7.11. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
7.12. FIRE EXTINGUISHERS AND FIRST AID KIT
7.13. PRECAUTIONS CONCERNING THE CAB STRUCTURE
7.14. PRECAUTIONS CONCERNING THE EQUIPMENT
8. PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
8.1. SAFETY ON THE WORK SITE
8.2. FIRE PREVENTION
8.3. PRECAUTIONS TO BE TAKEN FOR THE OPERATORS CAB
8.4. ROOM VENTILATION
8.5. PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)
8.6. CLEANING THE WINDOWS AND THE REARVIEW MIRRORS CHECKING THE WINDSHIELD WIPER BLADES (if installed)
9. PRECAUTIONS TO BE TAKEN WHEN WORKING
9.1. STARTING THE ENGINE
9.2. RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS
9.3. CHECKS FOR TRAVELLING IN REVERSE
9.4. MOVING THE MACHINE
9.5. WORKING ON SLOPES
9.6. PREVENTING ELECTROCUTION
9.7. VISIBILITY
9.8. WORKING ON ICY OR SNOWCOVERED SURFACES
9.9. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
9.10. WORKING ON LOOSE GROUND
9.11. PARKING THE MACHINE
10. TRANSPORTING THE MACHINE ON OTHER VEHICLES
10.1. LOADING AND UNLOADING THE MACHINE
10.2. THE ROUTE
11. BATTERY
11.1. SAFETY PRECAUTIONS FOR WORK ON BATTERIES
11.2. STARTING WITH BOOSTER CABLES
12. PRECAUTIONS FOR EMERGENCY RECOVERY
13. PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
13.1. WARNING PLATES
13.2. TOOLS
13.3. PERSONNEL
13.4. EQUIPMENT
13.5. WORKING UNDER THE MACHINE
13.6. KEEPING THE MACHINE CLEAN
13.7. USE OF THE ENGINE DURING MAINTENANCE
13.8. PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
13.9. STOP THE ENGINE BEFORE CAR RYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
13.10. RULES FOR REFUELLING AND ADDING OIL
13.11. CHECKING THE COOLANT LEVEL IN THE RADIATOR
13.12. USING LAMPS
13.13. PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
13.14. PRECAUTIONS CONCERNING THE STARTER
13.15. PRECAUTIONS CONCERNING HIGHPRESSURE HOSES
13.16. PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGHPRES SURE SYSTEMS
13.17. PRECAUTIONS FOR MAINTE NANCE WORK INVOLVING HIGH TEMPERATURES AND PRES SURES
13.18. COOLING FAN AND FAN BELT
13.19. WASTE MATERIALS
13.20. PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES
13.21. PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODE GRADABLE OIL TYPE HEES
14. SAFETY LOCKS
14.1. LOADER LOCKS
14.2. EXCAVATOR LOCKS (if installed)
14.3. ASPHALT CUTTER LOCKS (if installed)
15. GENERAL VIEWS
15.1. FRONT GENERAL VIEW
15.2. REAR GENERAL VIEW
15.3. CAB INSIDE GENERAL VIEW
16. INSTRUMENTS AND CONTROLS
16.1. INSTRUMENTS
16.2. WARNING LIGHTS
16.3. SWITCHES UND PUSH BUTTONS
16.4. ELECTRICAL ACCESSORIES
16.5. MACHINE CONTROLS
17. FUSES AND RELAYS
17.1. MACHINE FUNCTION FUSES
17.2. MAIN FUSE
17.3. RELAYS
18. GUARDS AND DRIVERS SEAT
18.1. ENGINE HOOD
18.2. REAR PANEL
18.4. STANDARD SEAT
18.5. CUSHIONED SEAT
18.6. SAFETY BELT
18.7. EMERGENCY EXIT
18.8. TECHNICAL DOCUMENTATION CASE
18.9. FIRE EXTINGUISHER
18.10. FIRST AID KIT
19. USE OF THE MACHINE
19.1. CHECKS BEFORE STARTING THE ENGINE
19.2. STARTING THE ENGINE
19.3. WARMING THE ENGINE
19.4. HEATING THE HYDRAULIC OIL
19.5. HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEMERN)
19.6. HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYS TEM)
19.7. MOVING ON SLOPES
19.8. MAXIMUM IMMERSION DEPTH
20. PARKING THE MACHINE
20.1. PARKING ON LEVEL GROUND
20.2. PARKING ON SLOPES
21. STOPPING THE ENGINE
22. TRANSPORTING THE MACHINE ON OTHER VEHICLES
22.1. LOADING AND UNLOADING THE MACHINE
22.2. TRANSPORT
23. HOW TO LIFT THE MACHINE
24. PRECAUTIONS TO BE TAKEN IN THE COLD SEASON
24.1. FUEL AND LUBRICANTS
24.2. COOLANT
24.3. BATTERY
24.4. OTHER PRECAUTIONS
24.5. PRECAUTIONS TO BE TAKEN AT THE END OF WORK
25. PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
26. USING THE WORK EQUIPMENT
26.1. LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE
26.2. ORGANIZING THE WORK ARE
26.3. LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES
26.4. LOADING MATERIAL ON SLOPES
26.5. DIGGING METHOD
26.6. CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING
27. LONG PERIODS OF INACTIVITY
27.1. BEFORE THE PERIOD OF INACTIV ITY
27.2. DURING THE PERIOD OF INACTIVITY
27.3. AFTER THE PERIOD OF INACTIVITY
28. TROUBLESHOOTING
28.1. HOW TO REMOVE THE MACHINE
28.2. IF THE FUEL HAS BEEN COM PLETELY DEPLETED
28.3. IF THE BATTERY IS DEPLETED
28.4. OTHER TROUBLES
29. GUIDE TO MAINTENANCE
30. MAINTENANCE NOTES
30.1. NOTES REGARDING THE ENGINE
30.2. NOTES REGARDING THE HYDRAULIC SYSTEM
30.3. NOTES REGARDING THE ELECTRICAL SYSTEM
30.4. NOTES REGARDING LUBRICATION
30.5. PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
31. FUEL, COOLANT AND LUBRICANTS
31.1. HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
32. DRIVING TORQUES FOR SCREWS AND NUTS
32.1. STANDARD DRIVING TORQUES
32.2. SPECIFIC DRIVING TORQUES
33. LUBRICATION
33.1. LUBRICATION DIAGRAM
34. PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY
34.1. CRITICAL PARTS FOR SAFETY
35. MAINTENANCE PLAN
36. MAINTENANCE PROCEDURE
36.1. WHEN REQUIRED
36.2. CHECKS BEFORE STARTING
36.3. MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION
36.4. MAINTENANCE EVERY 50 HOURS OF OPERATION
36.5. MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
36.6. MAINTENANCE EVERY 250 HOURS OF OPERATION
36.7. MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)
36.8. MAINTENANCE EVERY 500 HOURS OF OPERATION
36.9. MAINTENANCE EVERY 1000 HOURS OF OPERATION
36.10. MANUTENZIONE OGNI 2000 ORE
37. TECHNICAL DATA
37.1. STANDARD MACHINE OVERALL DIMENSIONS
37.2. MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT
37.3. TECHNICAL CHARACTERISTICS
38. AUTHORIZED OPTIONAL EQUIPMENT
38.1. PRECAUTIONS REGARDING SAFETY
38.2. PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
38.3. CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT
38.4. CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH FLOW AND SUPERFLOW HYDRAU LIC SYSTEM
39. CHANGING THE AUTHORIZED EQUIPMENT
39.1. CONNECTING THE EXCAVATOR
39.2. CONNECTING THE HYDRAULIC CIRCUIT
39.3. CONNECTING THE RETURN CIR CUIT WITH DIRECT DRAINAGE INTO THE TANK
39.4. PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR
39.5. USING THE MACHINE WITH THE EXCAVATOR
40. PALLET FORKS
41. CHANGING THE OPERATING PATTERN
41.1. HOW TO CHANGE THE OPERAT ING PATTERN
42. HAND FOOT CONTROL SYSTEM
42.1. MACHINE CONTROLS
42.2. HOW TO MOVE THE MACHINE (HAND FOOT CONTROL SYSTEM)

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