komatsu sk815 5n sk815 5na skid steer loader shop manual cebm015901 1

komatsu sk815 5n sk815 5na skid steer loader shop manual cebm015901 2

komatsu sk815 5n sk815 5na skid steer loader shop manual cebm015901 3

komatsu sk815 5n sk815 5na skid steer loader shop manual cebm015901 4

komatsu sk815 5n sk815 5na skid steer loader shop manual cebm015901 5

Komatsu SK815-5N, SK815-5NA Skid Steer Loader Shop Manual CEBM015901

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM015901
Format: PDF
Size: 30.1MB
Number of Pages: 288

Category: Komatsu Shop Manual PDF

Model List:
- SK815-5N Skid Steer Loader
- SK815-5NA Skid Steer Loader

0.1. GENERAL
0.2. HOW TO READ THE SHOP MANUAL
0.2.1. VOLUMES
0.2.2. DISTRIBUTION AND UPDATING
0.2.3. FILING METHOD
0.2.4. REVISED EDITION MARK
0.2.5. REVISIONS
0.2.6. SYMBOLS
0.3. HOISTING INSTRUCTIONS
0.3.1. HOISTING
0.3.2. WIRE ROPES
0.4. PUSH PULL COUPLER
0.5. COATING MATERIALS
0.6. SPECIFIC DRIVING TORQUE
0.7. STANDARD TIGHTENING TORQUE
0.7.1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
0.7.2. TIGHTENING TORQUE OF HOSE NUTS
0.7.3. TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
0.7.4. TIGHTENING TORQUE FOR FLARED NUTS
0.7.5. TABLE OF TIGHTENING TORQUES FOR ORING BOSS PIPING JOINTS
0.7.6. TABLE OF TIGHTENING TORQUES FOR ORING BOSS PLUGS
0.7.7. TIGHTENING TORQUE TABLE FOR HOSES (TAPER SEAL TYPE AND FACE SEAL TYPE)
0.8. ELECTRIC WIRE CODE
0.8.1. CLASSIFICATION BY THICKNESS
0.8.2. CLASSIFICATION BY COLOR AND CODE
0.9. CONVERSION TABLES
0.9.1. METHOD OF USING THE CONVERSION TABLE
1. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
1.1.1. Maintenance Standard
1.2. POWER TRAIN
1.2.1. Maintenance Standard
1.3. FINAL DRIVE
1.3.1. Maintenance Standard
1.3.2. Description
1.3.3. Hydraulic Motor
1.3.4. Flushing Relief Valve
1.3.5. Reduction Gearing
1.4. HYDRAULIC PUMP
1.4.1. HST Pump LPV40 40 (Standard Flow)
1.4.2. HST Pump LPV40 40 (High Flow)
1.4.3. HST Pump LPV40 40 (Standard Flow and High Flow)
1.4.4. Operation
1.4.5. Maintenance Standards
1.5. SAFETY VALVES
1.5.1. Suction Safety Valve Action
1.5.2. Charge Safety Valve Action
1.5.3. Charge Pump
1.6. ANTI ENGINESTALL VALVE (AS VALVE)
1.6.1. Maintenance Standards
1.7. CONTROL VALVES
1.7.1. Standard 3Spool Valve Port Location
1.7.2. Valve Sectional Views
1.7.3. Super HighFlow 4Spool Valve Port Location
1.7.4. Valve Sectional Views
1.7.5. Maintenance Standards
1.8. CLSS (CLOSED CENTER LOAD SENSING SYSTEM)
1.8.1. Pressure Compensation Control
1.8.2. System Series Circuit Operation
1.8.3. Self Leveling Function
1.8.4. System In SeriesParallel Circuit Operation
1.8.5. Pressure Compensation Valve
1.8.6. Dividing Function
1.9. SOLENOID VALVE
1.9.1. Valve Group ST1
1.9.2. Valve Group ST2
1.10. ACCUMULATOR
1.11. PATTERN CHANGE VALVE (OPTIONAL)
1.11.1. Operation
1.11.2. Maintenance Standards
1.12. PPC VALVE (STANDARD)
1.12.1. Equipment Control
1.12.2. Maintenance Standards
1.13. PPC VALVE (PATTERN CHANGE) (OPTIONAL)
1.13.1. Equipment and Travel Control
1.14. PPC VALVE (STANDARD)
1.14.1. Travel Control
1.14.2. Maintenance Standards
1.15. PPC VALVE PATTERN CHANGE (OPTIONAL)
1.15.1. Equipment and Travel Control
1.15.2. Maintenance Standards
1.16. PATTERN CHANGE VALVE (OPTIONAL)
1.16.1. Maintenance Standard
1.17. CYLINDERS
1.17.1. Boom
1.17.2. Bucket
1.17.3. Maintenance Standards
1.18. WORKING EQUIPMENT
2. STANDARD VALUE TABLES
2.1. STANDARD SERVICE VALUE TABLE
2.1.1. Standard Value Table
3. TESTING AND ADJUSTING
3.1. SPECIAL TOOLS
3.2. TADAPTER PROCEDURES AND KITS
3.3. ENGINE COMPONENTS
3.3.1. Measuring Exhaust Smoke
3.3.2. Measuring Exhaust Temperature
3.3.3. Measuring Crankcase Pressure
3.3.4. Measuring Boost Pressure
3.3.5. Measuring Fuel Pressure
3.3.6. Bleeding Air From Fuel System
3.3.7. Adjusting Engine Stop Solenoid
3.3.8. Checking The Engine Speed
3.3.9. Adjusting Valve Clearance (SK8155NA)
3.3.10. Adjusting Valve Clearance (SK8155N)
3.3.11. Measuring Compression Pressure (SK8155NA)
3.3.12. Measuring Compression Pressure (SK8155N)
3.3.13. Control and Adjustment of Fan Belt Tension
3.3.14. Control and Adjustment of the Injection Timing
3.3.15. Checking Engine Oil Pressure
3.3.16. Adjusting the Stroke of Accelerator Cables
3.4. ADJUSTING PPC VALVE DRIVE PRESSURES
3.4.1. Disassembly and Regulation
3.4.2. Adjustment of the PPC Valve Clearances
3.5. ADJUSTING SERVOCONTROL SAFETY SENSOR
3.6. GEAR CHAIN TENSION
3.6.1. Test
3.6.2. Adjustment
3.7. HYDRAULIC CIRCUITS
3.8. HYDRAULIC PUMP
3.9. VALVE CALIBRATION
3.9.1. HST Valve Calibration
3.9.2. AS Valve Calibration
3.9.3. Travel Deviation Check
3.10. CONTROL VALVE
3.11. SERVOCONTROL POWER SUPPLY
3.12. RELIEVING HYDRAULIC PRESSURE
3.12.1. Elimination of Pressures From the Hydraulic Circuits.
3.12.2. Elimination of Pressure in the Tank
3.12.3. Pressurizing the Tank
3.13. BLEEDING HYDRAULIC CIRCUITS
3.13.1. Sequence for Bleeding the Air
4. DISASSEMBLY AND ASSEMBLY
4.1. HOW TO READ THIS MANUAL
4.1.1. Removal And Installation Of Assemblies
4.1.2. Disassembly and Assembly of Assemblies
4.2. PRECAUTIONS DURING OPERATION
4.2.1. Precautions for Disassembly Operation
4.2.2. Precautions for Assembly Operation
4.2.3. Precautions for Completing Disassembly and Assembly Operations
4.2.4. Other Precautions
4.3. CONNECTOR REPAIR PROCEDURES
4.3.1. Stripping Insulation
4.3.2. Wire Inspection
4.3.3. Contact Terminal Removal (HD30 Type)
4.3.4. Crimping Contact Terminal (HD30 Type)
4.3.5. Insertion Of Contact Terminal (HD30 Type)
4.3.6. Contact Terminal Removal (DT Type)
4.3.7. Striping Insulation
4.3.8. Crimping Contact Terminal (DT Type)
4.3.9. Insertion Of Contact Terminal (DT Type)
4.4. ENGINE HOOD ASSEMBLY
4.4.1. Removal
4.4.2. Installation
4.5. ENGINE ASSEMBLY
4.5.1. Removal
4.5.2. Installation
4.5.3. Valve Cover (SK8155NA)
4.5.4. Valve Cover (SK8155N turbo)
4.5.5. Nozzle (SK8155NA)
4.5.6. Nozzle (SK8155N turbo)
4.5.7. Injector Pump
4.5.8. Cylinder Head (SK8155NA)
4.5.9. Cylinder Head (SK8155N turbo)
4.5.10. Tilting The Cab
4.5.11. Lowering The Cab
4.5.12. Removing the Cab
4.5.13. Installing the Cab
4.6. BATTERY
4.6.1. Removal
4.6.2. Installation
4.7. AIR CLEANER ASSEMBLY
4.7.1. Removal
4.7.2. Installation
4.8. MUFFLER (SK8155NA)
4.8.1. Removal
4.8.2. Installation
4.9. MUFFLER (SK8155N turbo)
4.9.1. Removal
4.9.2. Installation
4.10. RADIATOR ASSEMBLY
4.11. ENGINE PUMP COUPLING
4.12. FINAL DRIVE ASSEMBLY
4.12.1. Removal
4.12.2. Installation
4.13. CYLINDER ASSEMBLIES
4.13.1. Lift Cylinder Assembly
4.13.2. Bucket Cylinder Assembly
4.13.3. Disassembly of Cylinders
4.13.4. Assembly of the Cylinders
4.14. WORK EQUIPMENT SYSTEM
4.14.1. Removal
4.14.2. Installation
4.15. WORKING EQUIPMENT SUPPORT FRAME
4.15.1. Removal
4.15.2. Installation
5. DIAGRAMS AND SCHEMATICS
5.1. ELECTRICAL DIAGRAMS
5.1.1. Engine Line (1/2)
5.1.2. Engine Line (2/2)
5.1.3. Frame Line Standard (1/2)
5.1.4. Frame Line Standard (2/2)
5.1.5. Frame Line Optional (1/2)
5.1.6. Frame Line Optional (2/2)
5.1.7. Cabin Line Standard (1/4)
5.1.8. Cabin Line Standard (2/4)
5.1.9. Cabin Line Standard (3/4)
5.1.10. Cabin Line Standard (4/4)
5.1.11. Cabin Line Optional (1/6)
5.1.12. Cabin Line Optional (2/6)
5.1.13. Cabin Line Optional (3/6)
5.1.14. Cabin Line Optional (4/6)
5.1.15. Cabin Line Optional (5/6)
5.1.16. Cabin Line Optional (6/6)
5.1.17. TopCabin Light Line Standard (1/2)
5.1.18. TopCabin Light Line Standard (2/2)
5.1.19. TopCabin Light Line Homologation (1/2)
5.1.20. TopCabin Light Line Homologation (2/2)
5.2. HYDRAULIC DIAGRAMS
5.2.1. Standard
5.2.2. HighFlow
5.2.3. Road Homologation

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