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Home / Komatsu / Komatsu Shop Manual PDF
komatsu sk820 5n skid steer loader shop manual cebm016001 1
komatsu sk820 5n skid steer loader shop manual cebm016001 2
komatsu sk820 5n skid steer loader shop manual cebm016001 3
komatsu sk820 5n skid steer loader shop manual cebm016001 4
komatsu sk820 5n skid steer loader shop manual cebm016001 5
komatsu sk820 5n skid steer loader shop manual cebm016001 2
komatsu sk820 5n skid steer loader shop manual cebm016001 3
komatsu sk820 5n skid steer loader shop manual cebm016001 4
komatsu sk820 5n skid steer loader shop manual cebm016001 5

Komatsu SK820-5N Skid Steer Loader Shop Manual CEBM016001

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: CEBM016001
  • Format: PDF
  • Size: 27.8MB
  • Number of Pages: 365
Category: Komatsu Shop Manual PDF
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  • Model List:

    • SK820-5N Skid Steer Loader
  • 0.0.0.1. IMPORTANT SAFETY NOTICE
  • 0.0.0.2. General Precautions
  • 0.0.0.3. Preparations For Work
  • 0.0.0.4. Precautions During Work
  • 0.1. GENERAL
  • 0.2. HOW TO READ THE SHOP MANUAL
  • 0.2.1. Volumes
  • 0.2.2. Distribution And Updating
  • 0.2.3. Filing Method
  • 0.2.4. Revised Edition Mark
  • 0.2.5. Revisions
  • 0.2.6. Symbols
  • 0.3. HOISTING INSTRUCTIONS
  • 0.3.1. Hoisting
  • 0.3.2. Wire Ropes
  • 0.4. COATING MATERIALS
  • 0.5. STANDARD TIGHTENING TORQUE
  • 0.5.1. Bolts And Nuts Standard Tightening Torque
  • 0.5.2. Hose Nuts Tightening Torque
  • 0.5.3. Split Flange Bolts Tightening Torque
  • 0.5.4. Tightening Torque For Flared Nuts
  • 0.5.5. Tightening Torque For Flared Nuts
  • 0.5.6. Oring Boss Piping Joints Tightening Torque
  • 0.5.7. Oring Boss Plugs Tightening Torque
  • 0.5.8. Hoses (Taper Seal Type And Face Seal Type) Tightening Torque
  • 0.6. SPECIFIC DRIVING TORQUE
  • 0.7. ELECTRIC WIRE CODE
  • 0.7.1. Classification By Thickness
  • 0.7.2. Classification By Color And Code
  • 0.8. CONVERSION TABLES
  • 0.8.1. Method Of Using The Conversion Table
  • 0.9. PUSHPULL TYPE COUPLER
  • 1. GENERAL
  • 1.1. WEIGHT TABLE
  • 1.2. FUEL COOLANT AND LUBRICANTS
  • 1.3. SERVICE NOTES
  • 1.3.1. Homologated Synthetic Biodegradable Lubricants Type HEES
  • 2. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
  • 2.0.1. HST pump LPV40 40 (Standard)
  • 2.0.2. HST pump LPV40 40 (High Flow)
  • 2.0.3. Suction Safety Valve
  • 2.0.4. Charge Safety Valve
  • 2.0.5. Charge Pump
  • 2.1. ANTIENGINE STALL CONTROL VALVE (AS VALVE)
  • 2.2. SHUTTLE VALVE
  • 2.3. CONTROL VALVE
  • 2.3.1. Standard (3Spool)
  • 2.3.2. Super Highflow (4Spool)
  • 2.4. CLSS
  • 2.5. SOLENOID VALVE
  • 2.5.1. Solenoid Valve Group ST1
  • 2.5.2. Solenoid Valve ST2
  • 2.6. ACCUMULATOR
  • 2.7. PATTERN CHANGE VALVE
  • 2.7.1. Pattern ISO
  • 2.7.2. Pattern Optional
  • 2.8. PPC VALVE (STANDARD)
  • 2.8.1. Equipment Control
  • 2.9. PPC VALVE (PATTERN CHANGE)
  • 2.9.1. Equipment And Travel Control
  • 2.10. PPC VALVE (STANDARD)
  • 2.10.1. Travel Control
  • 2.11. PPC VALVE (PATTERN CHANGE)
  • 2.11.1. Work Equipment and Travel Control
  • 2.12. CYLINDER
  • 2.12.1. Lift Arm
  • 2.12.2. Bucket
  • 2.13. WORKING EQUIPMENT
  • 3. STANDARD VALUE TABLES
  • 3.1. STANDARD TECHNICAL DATA
  • 3.1.1. Engine
  • 3.1.2. Machine
  • 4. TESTING AND ADJUSTING
  • 4.1. TADAPTER PROCEDURES AND KITS
  • 4.2. SPECIAL TOOLS
  • 4.3. ENGINE
  • 4.3.1. Engine Speed
  • 4.3.2. Valve Clearance
  • 4.3.3. Compression Pressure
  • 4.3.4. Fan Belt
  • 4.3.5. Injection Timing
  • 4.3.5.1. Checking
  • 4.3.5.2. Adjusting
  • 4.3.6. Oil Pressure
  • 4.4. ACCELERATOR CABLES
  • 4.4.1. Adjusting The Stroke
  • 4.5. PPC VALVES
  • 4.5.1. Drive Pressure
  • 4.5.2. Valve Clearance Adjustment
  • 4.6. SERVOCONTROL SAFETY SENSOR
  • 4.6.1. Adjusting The Engagement Position
  • 4.7. GEARING CHAIN
  • 4.7.1. Testing And Adjusting Tension
  • 4.8. HYDRAULIC CIRCUITS
  • 4.8.1. Control And Regulation Of Pressures
  • 4.8.2. Hydraulic Pump
  • 4.8.3. Valve Calibration
  • 4.8.3.1. HST Valve
  • 4.8.3.2. AS Valve
  • 4.8.4. Travel Deviation
  • 4.8.5. Control Valve
  • 4.8.6. ServoControl Power Supply
  • 4.8.7. Elimination Of Residual Pressures
  • 4.8.8. Hydraulic Tank Pressurization
  • 4.8.9. Bleeding Air From The Hydraulic Circuits
  • 4.8.9.1. Bleeding air from the pump
  • 4.8.9.2. Bleeding air from the cylinders
  • 4.8.9.3. Bleeding air from any optional equipment
  • 5. TROUBLESHOOTING
  • 5.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 5.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 5.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 5.3.1. Precautions When Handling Electrical Equipment
  • 5.3.2. Handling Control Box
  • 5.3.3. Points To Remember When Troubleshooting Electrical Circuits
  • 5.3.4. Points To Remember When Handling Hydraulic Equipment
  • 5.4. CHECKS BEFORE TROUBLESHOOTING
  • 5.4.1. Using Troubleshooting Charts
  • 5.5. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
  • 5.6. TADAPTER TABLE
  • 5.7. INFORMATION CONTAINED IN TESTING PROCEDURES
  • 5.8. BASIC AIR CONDITIONING SYSTEM (TYPICAL)
  • 5.8.1. Operator Cab Air Conditioning
  • 5.8.2. Principles of Refrigeration
  • 5.8.2.1. Air Conditioning
  • 5.8.2.2. The Act of Cooling
  • 5.8.2.3. The Refrigeration Cycle
  • 5.8.3. Air Conditioner System Components
  • 5.8.3.1. Compressor (Refrigerant Pump)
  • 5.8.3.2. Service Valves
  • 5.8.3.3. Condenser
  • 5.8.3.4. ReceiverDrier
  • 5.8.3.5. Thermostatic Expansion Valve
  • 5.8.3.6. Evaporator
  • 5.8.4. Electrical Circuit
  • 5.8.4.1. Thermostat
  • 5.8.4.2. Compressor Clutch
  • 5.8.4.3. Safety Switches
  • 5.8.5. System Servicing
  • 5.8.6. R134A Refrigerant Containers
  • 5.8.7. Service Tools And Equipment
  • 5.8.7.1. Recovery/Recycle Station
  • 5.8.7.2. Leak Detector
  • 5.8.7.3. Service Valves
  • 5.8.7.4. Vacuum Pump
  • 5.8.7.5. Manifold Gauge Set
  • 5.8.8. Installing Manifold Gauge Set
  • 5.8.9. Purging Air from Service Hoses
  • 5.8.10. Adding Refrigerant to the System (Without a Charging Station)
  • 5.8.11. Stabilizing the AC System
  • 5.8.12. Adding Refrigerant and Stabilizing the System (With a Recovery/Recycling Station)
  • 5.8.13. Recovering and Recycling the Refrigerant
  • 5.8.13.1. Performing the Recovery Cycle
  • 5.8.13.2. Performing the Recycling Procedure
  • 5.8.13.3. Evacuating and Charging the AC System
  • 5.8.14. System Performance Test
  • 5.8.15. System Leak Testing
  • 5.8.15.1. Electronic Leak Detector
  • 5.8.15.2. Tracer Dyes
  • 5.8.15.3. Soap and Water
  • 5.8.16. System Repair
  • 5.8.16.1. Hoses and Fittings
  • 5.8.16.2. Lines
  • 5.8.16.3. Expansion Valve
  • 5.8.16.4. ReceiverDrier
  • 5.8.16.5. Thermostat
  • 5.8.16.6. Clutch
  • 5.8.16.7. Compressor
  • 5.8.17. Checking Compressor Oil Level
  • 5.8.18. Evacuating The System
  • 5.8.19. Troubleshooting Air Conditioning System
  • 5.8.19.1. PreDiagnosis Checks
  • 5.8.19.2. Preparing for Diagnosis
  • 5.8.19.3. Preliminary Steps
  • 5.8.19.4. System Performance Test
  • 5.8.19.5. Diagnosis of Gauge Readings and System Performance
  • 5.8.19.6. Troubleshooting by Manifold Gauge Set Readings
  • 5.8.20. Preventive Maintenance Schedule for A/C System
  • 6. DISASSEMBLY AND ASSEMBLY
  • 6.1. METHOD OF USING MANUAL
  • 6.2. PRECAUTIONS DURING OPERATION
  • 6.2.1. Precautions When Carrying Out Removal Work
  • 6.2.2. Precautions When Carrying Out Installation Work
  • 6.2.3. Precautions When Completing The Operations
  • 6.2.4. Other Precautions
  • 6.3. CONNECTOR REPAIR PROCEDURES
  • 6.3.1. Stripping Insulation
  • 6.3.2. Wire Inspection
  • 6.3.3. Contact Terminal Removal (HD30 Type)
  • 6.3.4. Crimping Contact Terminal (HD30 Type)
  • 6.3.5. Insertion Of Contact Terminal (HD30 Type)
  • 6.3.6. Contact Terminal Removal (DT Type)
  • 6.3.7. Crimping Contact Terminal (DT Type)
  • 6.3.8. Insertion Of Contact Terminal (DT Type)
  • 6.4. AIR INTAKE FILTER
  • 6.5. COOLANT LIQUID PUMP
  • 6.6. ENGINE PUMP GROUP
  • 6.7. ENGINEPUMP COUPLING
  • 6.8. WORKING EQUIPMENT
  • 6.9. WORKING EQUIPMENT COUPLER
  • 6.9.1. Removal
  • 6.9.2. Installation
  • 7. DIAGRAMS AND SCHEMATICS
  • 7.1. ELECTRICAL DIAGRAM
  • 7.1.1. ENGINE LINE (1/2)
  • 7.1.2. ENGINE LINE (2/2)
  • 7.1.3. FRAME LINE STANDARD (1/2)
  • 7.1.4. FRAME LINE STANDARD (2/2)
  • 7.1.5. FRAME LINE OPTIONAL (1/2)
  • 7.1.6. FRAME LINE OPTIONAL (2/2)
  • 7.1.7. CABIN LINE STANDARD (1/4)
  • 7.1.8. CABIN LINE STANDARD (2/4)
  • 7.1.9. CABIN LINE STANDARD (3/4)
  • 7.1.10. CABIN LINE STANDARD (4/4)
  • 7.1.11. CABIN LINE OPTIONAL (1/6)
  • 7.1.12. CABIN LINE OPTIONAL (2/6)
  • 7.1.13. CABIN LINE OPTIONAL (3/6)
  • 7.1.14. CABIN LINE OPTIONAL (4/6)
  • 7.1.15. CABIN LINE OPTIONAL (5/6)
  • 7.1.16. CABIN LINE OPTIONAL (6/6)
  • 7.1.17. TOPCABIN LIGHT LINE STANDARD (1/2)
  • 7.1.18. TOPCABIN LIGHT LINE STANDARD (2/2)
  • 7.1.19. TOPCABIN LIGHT LINE HOMOLOGATION (1/2)
  • 7.1.20. TOPCABIN LIGHT LINE HOMOLOGATION (2/2)
  • 7.1.21. REAR LIGHT LINE (1/2)
  • 7.1.22. REAR LIGHT LINE (2/2)
  • 7.1.23. HIGH FLOW (1/3)
  • 7.1.24. HIGH FLOW (2/3)
  • 7.1.25. HIGH FLOW (3/3)
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