Komatsu WA100-1 Wheel Loader Shop Manual SEBM04160105

Komatsu WA100-1 Wheel Loader Shop Manual SEBM04160105 - Image 2

Komatsu WA100-1 Wheel Loader Shop Manual SEBM04160105 - Image 3

Komatsu WA100-1 Wheel Loader Shop Manual SEBM04160105 - Image 4

Komatsu WA100-1 Wheel Loader Shop Manual SEBM04160105 - Image 5

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Komatsu WA100-1 Wheel Loader Shop Manual SEBM04160105

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM04160105
Format: PDF
Size: 95.8MB
Number of Pages: 626

Category: Komatsu Shop Manual PDF

Model List:
- WA100-1 Wheel Loader

1. COVER
2. CONTENTS
3. ENGINE
3.1. STRUCTURE AND FUNCTION
3.1.1. ENGINE MOUNT
3.1.2. RADIATOR AND COOLER
3.1.3. FUEL TANK AND PIPING
3.1.4. ENGINE CONTROL
3.2. TESTING AND ADJUSTING
3.2.1. STANDARD VALUE TABLE
3.2.2. TOOL LIST FOR TESTING AND ADJUSTING
3.2.3. ADJUSTING VALVE CLEARANCE
3.2.4. MEASURING COMPRESSION PRESSURE
3.2.5. TESTING AND ADJUSTING FUEL INJECTION TIMING
3.2.6. MEASURING ENGINE OIL PRESSURE AND TEMPERATURE
3.2.7. MEASURING BLOWBY PRESSURE
3.2.8. TESTING AND ADJUSTING FAN BELT TENSION
3.2.9. MEASURING EXHAUST GAS COLOR
3.2.10. MEASURING OPERATING FORCE AND OPERATING ANGLE OF ACCELERATOR PEDAL
3.3. DISASSEMBLY AND ASSEMBLY
3.3.1. FUEL INJECTION PUMP
3.3.1.1. REMOVAL (SERIAL NO.1000119999)
3.3.1.2. INSTALLATION (SERIAL NO.1000119999)
3.3.1.3. REMOVAL (SERIAL NO.20001)
3.3.1.4. INSTALLATION (SERIAL NO.20001)
3.4. STRUCTURE AND FUNCTION
3.4.1. GENERAL
3.4.2. HYDRAULIC CIRCUIT FOR POWER TRAIN
3.4.2.1. HYDRAULIC CIRCUIT DIAGRAM FOR POWER TRAIN
3.4.2.2. FORWARD 1ST
3.4.3. TORQUE CONVERTER AND TRANSMISSION PIPING
3.4.4. TORQUE CONVERTER CHARGING PUMP
3.4.5. TORQUE CONVERTER
3.4.6. TORQUE CONVERTER OIL FILTER
3.4.7. TORQFLOW TRANSMISSION
3.4.7.1. CLUTCH PACK
3.4.8. TRANSMISSION CONTROL VALVE
3.4.8.1. MAIN REGULATOR VALVE
3.4.8.2. TORQUE CONVERTER OIL OUTLET VALVE
3.4.8.3. QUICK RETURN VALVE AND ACCUMULATOR
3.4.8.4. POWER MODULATING FUNCTION
3.4.8.5. ACCUMULATOR VALVE
3.4.8.6. ACTION OF THE CLUTCH CUTOFF VALVE
3.5. TESTING AND ADJUSTING
3.5.1. STANDARD VALUE TABLE
3.5.2. TOOL LIST FOR TESTING AND ADJUSTING
3.5.3. MEASURING ENGINE STALL SPEED
3.5.4. MEASURING OIL PRESSURE OF TORQUE CONVERTER AND TRANSMISSION
3.5.5. MEASURING SHIFT LEVER
3.5.6. MEASURING VALVE SPOOL OPERATING FORCE AND TRAVEL
3.5.7. TROUBLESHOOTING
3.5.7.1. PRECAUTIONS WHEN TROUBLESHOOTING
3.5.7.2. METHOD OF READING TROUBLESHOOTING TABLE
3.5.7.3. PREVENTING RECURRENCE OF TROUBLE
3.5.7.4. TROUBLESHOOTING TABLE
3.6. DISASSEMBLY AND ASSEMBLY
3.6.1. TORQUE CONVERTER CHARGING PUMP
3.6.1.1. REMOVAL
3.6.1.2. INSTALLATION
3.6.2. TORQUE CONVERTER, TRANSMISSION
3.6.2.1. REMOVAL
3.6.2.2. INSTALLATION
3.6.3. TORQUE CONVERTER
3.6.4. TRANSMISSION VALVE
3.6.4.1. REMOVAL
3.6.4.2. INSTALLATION
3.6.5. TRANSMISSION CONTROL VALVE
3.7. MAINTENANCE STANDARD
3.7.1. TRANSMISSION AND ENGINE MOUNT
3.7.2. TORQUE CONVERTER CHARGING PUMP
3.7.3. TORQUE CONVERTER
3.7.4. TRANSMISSION
3.7.5. TRANSMISSION CLUTCH ASSEMBLY
3.7.6. TRANSMISSION CONTROL VALVE
4. STEERING SYSTEM
4.1. STRUCTURE AND FUNCTION
4.1.1. GENERAL
4.1.2. HYDRAULIC CIRCUIT FOR STEERING
4.1.2.1. HYDRAULIC CIRCUIT DIAGRAM FOR STEERING
4.1.2.2. OPERATIONS OF STEERING VALVE
4.1.3. STEERING VALVE (SERIAL NO. 1000119999)
4.1.3.1. STEERING RELIEF VALVE
4.1.3.2. SAFETY VALVE (WITH SUCTION VALVE)
4.1.3.3. OPERATION OF DEMAND VALVE
4.1.3.4. TWOWAY RESTRICTOR VALVE
4.1.3.5. STEERING VALVE (SERIAL NO. 20001)
4.1.4. PRIORITY VALVE
4.1.5. STEERING COLUMN AND GEAR BOX
4.1.6. STEERING LINKAGE
4.1.7. STEERING CYLINDER
4.1.8. CENTER HINGE PIN
4.2. TESTING AND ADJUSTING
4.2.1. STANDARD VALUE TABLE
4.2.2. TOOL LIST FOR TESTING AND ADJUSTING
4.2.3. MEASURING STEERING WHEEL PLAY
4.2.4. MEASURING OPERATING FORCE OF STEERING WHEEL
4.2.5. OPERATING TIME OF STEERING WHEEL
4.2.6. TESTING STEERING LINKAGE
4.2.7. ADJUSTING STEERING LINKAGE
4.2.8. STEERING OIL PRESSURE
4.2.9. TROUBLESHOOTING
4.2.9.1. TROUBLESHOOTING TABLE
4.3. DISASSEMBLY AND ASSEMBLY
4.3.1. STEERING GEAR BOX
4.3.2. STEERING CYLINDER
4.3.2.1. REMOVAL
4.3.2.2. INSTALLATION
4.3.2.3. DISASSEMBLY
4.3.2.4. ASSEMBLY
4.3.3. CENTER HINGE PIN
4.3.3.1. REMOVAL
4.3.3.2. INSTALLATION
4.4. MAINTENCE STANDARD
4.4.1. STEERING VALVE
4.4.2. STEERING CYLINDER MOUNT
4.4.3. STEERING CYLINDER
4.4.4. CENTER HINGE PIN
4.4.5. STEERING LINKAGE
4.4.6. STEERING COLUMN AND GEAR BOX
4.4.7. STEERING COLUMN
4.4.8. PRIORITY VALVE
5. BRAKE SYSTEM
5.1. STRUCTURE AND FUNCTION
5.1.1. GENERAL
5.1.2. BRAKE MASTER CYLINDER
5.1.3. BRAKE
5.1.4. PARKING BRAKE
5.1.4.1. BRAKE CALIPER
5.2. TESTING AND ADJUSTING
5.2.1. STANDARD VALUE TABLE
5.2.2. TOOL LIST FOR TESTING AND ADJUSTING
5.2.3. MEASURING BRAKE PEDAL
5.2.4. TESTING AND ADJUSTING OF BRAKE PEDAL LINKAGE
5.2.5. BRAKE PERFORMANCE
5.2.6. CHECKING BRAKE PISTON LEAKAGE
5.2.7. MEASURING WEAR OF BRAKE DISC
5.2.8. AIR BLEEDING FROM BRAKE LINE
5.2.9. PARKING BRAKE PERFORMANCE
5.2.10. CHECKING AND ADJUSTING PARKING BRAKE
5.2.11. MEASURING CLEARANCE
5.2.12. TROUBLESHOOTING
5.2.12.1. TROUBLESHOOTING TABLE
5.3. DISASSEMBLY AND ASSEMBLY
5.3.1. MASTER CYLINDER
5.3.2. PARKING BRAKE PAD
5.3.2.1. REMOVAL
5.3.2.2. INSTALLATION
5.4. MAINTENANCE STANDARD
5.4.1. BRAKE MASTER CYLINDER
5.4.2. BRAKE
5.4.3. PARKING BRAKE
6. WORK EQUIPMENT SYSTEM
6.1. STRUCTURE AND FUNCTION
6.1.1. GENERAL
6.1.2. HYDRAULIC CIRCUIT (SERIAL NO.1000119999)
6.1.3. HYDRAULIC CIRCUIT DIAGRAM (SERIAL NO.1000119999)
6.1.4. HYDRAULIC CIRCUIT (SERIAL NO.20001)
6.1.5. HYDRAULIC CIRCUIT DIAGRAM (SERIAL NO.20001)
6.1.6. DUMP AND LIFT CONTROL LEVER LINKAGE
6.1.7. BUCKET LINKAGE
6.1.8. BUCKET POSITIONER AND BOOM KICKOUT
6.1.9. HYDRAULIC TANK
6.1.9.1. OIL FILTER BYPASS VALVE
6.1.9.2. BREATHER
6.1.10. HYDRAULIC AND STEERING PUMP
6.1.11. MAIN CONTROL VALVE
6.1.11.1. RELIEF VALVE
6.1.11.2. SAFETY VALVE
6.1.11.3. SUCTION VALVE
6.1.12. HYDRAULIC CYLINDER
6.2. TESTING AND ADJUSTING
6.2.1. STANDARD VALUE TABLE
6.2.2. TOOL LIST FOR TESTING AND ADJUSTING
6.2.3. MEASURING DUMP AND LIFT CONTROL LEVERS
6.2.4. ADJUSTING DUMP AND LIFT CONTROL LEVERS
6.2.5. MEASURING DUMP AND LIFT CONTROL VALVE SPOOL TRAVEL
6.2.6. MEASURING HYDRAULIC PRESSURE
6.2.7. MEASURING LIFT ARM AND BUCKET
6.2.8. MEASURING HYDRAULIC DRIFT OF LIFT ARM AND BUCKET
6.2.9. ADJUSTING BUCKET POSITIONER
6.2.10. ADJUSTING BOOM KICKOUT
6.2.11. TROUBLESHOOTING
6.2.11.1. TROUBLESHOOTING TABLE
6.3. DISASSEMBLY AND ASSEMBLY
6.3.1. HYDRAULIC TANK
6.3.1.1. REMOVAL
6.3.1.2. INSTALLATION
6.3.2. HYDRAULIC FILTER
6.3.2.1. REMOVAL
6.3.2.2. INSTALLATION
6.3.3. HYDRAULICSTEERING PUMP
6.3.3.1. REMOVAL
6.3.3.2. INSTALLATION
6.3.4. MAIN CONTROL VALVE
6.3.5. LIFT AND DUMP CYLINDER
6.4. MAINTENANCE STANDARD
6.4.1. MAIN CONTROL VALVE
6.4.2. DUMP CYLINDER
6.4.3. LIFT CYLINDER
6.4.4. WORK EQUIPMENT
6.4.5. BUCKET POSITIONER AND BOOM KICKOUT
6.4.6. BUCKET
6.4.7. HYDRAULIC AND STEERING PUMP
7. ELECTRIC AND ELECTRONIC SYSTEM
7.1. STRUCTURE AND FUNCTION
7.1.1. CLUSTER GAUGE
7.1.2. PROXIMITY SWITCH
7.1.3. ENGINE STARTING CIRCUIT
7.1.4. ENGINE STOP CIRCUIT
7.1.5. PREHEATING CIRCUIT
7.1.5.1. PREHEATING WITH STARTING SWITCH
7.1.6. ELECTRICAL WIRING DIAGRAM
7.1.7. ELECTRICAL WIRING DIAGRAM CIRCUIT
7.1.8. SENSOR
7.2. DISASSEMBLY AND ASSEMBLY
7.2.1. INSTRUMENT PANEL
7.2.1.1. REMOVAL
7.2.1.2. INSTALLATION
8. OTHERS
8.1. STRUCTURE AND FUNCTION
8.1.2. AIR CONDITIONER (OPTION)
8.1.2.1. AIR CONDITIONER PIPING
8.1.2.2. AIR CONDITIONER WIRING DIAGRAM
8.1.2.3. AIR CONDITIONER ELECTRIC CIRCUIT
8.1.2.4. AIR CONDITIONER UNIT
8.1.2.5. AIR CONDITIONER COMPRESSOR
8.1.2.6. AIR CONDITIONER CONDENSOR
8.1.2.7. AIR CONDITIONER DRY RESERVOIR
8.2. DISASSEMBLY AND ASSEMBLY
8.2.0.1. PRINCIPLE OF OPERATION
8.2.0.2. PRESSURE LOADED TYPE GEAR PUMP
8.2.0.3. FIXED SIDE PLATE TYPE GEAR PUMP
8.2.1. SA SERIES
8.2.1.1. STRUCTURE
8.2.1.2. TESTING AND ADJUSTING
8.2.1.3. DISASSEMBLY
8.2.1.4. ASSEMBLY
8.2.1.5. MAINTENANCE STANDARD

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