Komatsu WA120L-3MC Avance Wheel Loader Operation and Maintenance Manual SEAM038301T
$20.00
- Type Of Manual: Operation and Maintenance Manual
- Manual ID: SEAM038301T
- Format: PDF
- Size: 9.0MB
- Number of Pages: 225
-
Model List:
- WA120L-3MC Avance Wheel Loader
- 1. MAIN MENU
- 2. COVER
- 3. FOREWORD
- 3.1. FOREWORD
- 3.2. SAFETY INFORMATION
- 3.3. INTRODUCTION
- 3.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 3.5. CONTENTS
- 4. SAFETY
- 4.1. GENERAL PRECAUTIONS
- 4.2. PRECAUTIONS DURING OPERATION
- 4.2.1. Before Starting Engine
- 4.2.2. After Starting Engine
- 4.2.3. Transportation
- 4.2.4. Battery
- 4.2.5. Towing
- 4.3. PRECAUTIONS FOR MAINTENANCE
- 4.3.1. Before Carrying Out Maintenance
- 4.3.2. During Maintenance
- 4.3.3. Tires
- 4.4. POSITION FOR ATTACHING SAFETY LABLES
- 5. OPERATION
- 5.1. GENERAL VIEW
- 5.1.1. General View of Machine
- 5.1.2. General View of Controls and Gauges
- 5.2. EXPLANATION OF COMPONENTS
- 5.2.1. Meter, Lamps
- 5.2.2. Switches
- 5.2.3. Control Levers, Pedals
- 5.2.4. Cap with Lock
- 5.2.5. Safety Bar
- 5.2.6. Towing Pin
- 5.2.7. Grease Pump Clamp and Rubber Ring
- 5.2.8. Backup Alarm
- 5.2.9. Fuse
- 5.2.10. Slowblow Fuse
- 5.2.11. Manual Pocket
- 5.2.12. Power Supply Socket
- 5.3. OPERATION
- 5.3.1. Check Before Starting Engine
- 5.3.2. Starting Engine
- 5.3.3. Operations and Checks After Starting Engine
- 5.3.4. Moving Machine Off
- 5.3.5. Changing Gear Speed
- 5.3.6. Changing Direction
- 5.3.7. Turning
- 5.3.8. Stopping Machine
- 5.3.9. Operation of Work Equipment
- 5.3.10. Work Possible Using Wheel Loader
- 5.3.11. Precautions for Operation
- 5.3.12. Adjusting Work Equipment Posture
- 5.3.13. Parking Machine
- 5.3.14. Checks After Completion of Operation
- 5.3.15. Stopping Engine
- 5.3.16. Check After Stopping Engine
- 5.3.17. Locking
- 5.3.18. Handling the Tires
- 5.4. TRANSPORTATION
- 5.4.1. Loading, Unloading Work
- 5.4.2. Precautions for Loading
- 5.4.3. Lifting Machine
- 5.4.4. Precautions for Transportation
- 5.5. COLD WEATHER OPERATION
- 5.5.1. Precautions for Low Temperature
- 5.5.2. Precautions After Completion of Work
- 5.5.3. After Cold Weather
- 5.6. LONGTERM STORAGE
- 5.6.1. Before Storage
- 5.6.2. During Storage
- 5.6.3. After Storage
- 5.7. TROUBLESHOOTING
- 5.7.1. When Machine Runs Out of Fuel
- 5.7.2. Towing the Machine
- 5.7.3. If Battery is Discharged
- 5.7.4. Other Trouble
- 6. MAINTENANCE
- 6.1. GUIDES TO MAINTENANCE
- 6.2. OUTLINES OF SERVICE
- 6.2.1. Outline of Oil, Fuel, Coolant
- 6.2.2. Outline of Electric System
- 6.3. WEAR PARTS LIST
- 6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 6.5.1. Introduction of Necessary Tools
- 6.5.2. Torque List
- 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 6.7. MAINTENANCE SCHEDULE CHART
- 6.7.1. Maintenance Schedule Chart
- 6.8. SERVICE PROCEDURE
- 6.8.1. Initial 250 Hours Service
- 6.8.1.1. Replace Fuel Filter Cartrfidge
- 6.8.1.2. Replace Transmission Oil Filter Element
- 6.8.1.3. Replace Hydraulic Tank Filter Element
- 6.8.1.4. Check Engine Valve Clearance, Adjust
- 6.8.2. When Required
- 6.8.2.1. Check Clean, or Replace Air Cleaner Element
- 6.8.2.2. Clean Inside of Cooling System
- 6.8.2.3. Check Transmission Oil Level, Add Oil
- 6.8.2.4. Check Axle Oil Level, Add Oil
- 6.8.2.5. Check Axle Case Breather
- 6.8.2.6. Clean Radiator Fins
- 6.8.2.7. Replace Bolton Cutting Edge
- 6.8.2.8. Replace Bucket Teeth (If Equipped)
- 6.8.2.9. Check Air Conditioner (If Equipped)
- 6.8.2.10. Clean Condenser of Air Conditioner (If Equipped)
- 6.8.2.11. Check Window Washing Fluid Level, Add Fluid
- 6.8.2.12. Adjust Parking Brake
- 6.8.2.13. Check Electrical Intake Air Heater
- 6.8.2.14. Replace Slow Blow Fuse
- 6.8.2.15. Selection and Inspection of Tires
- 6.8.3. Check Before Starting
- 6.8.3.1. See 12.1.2 Check Before Starting in the Operation Section
- 6.8.4. Every 50 Hours Service
- 6.8.4.1. Drain Water, Sediment From Fuel Tank
- 6.8.5. Every 100 Hours Service
- 6.8.5.1. Check Oil Level In Hydraulic Tank, Add Oil
- 6.8.5.2. Clean Element In Car Heater Air Conditioner (If Equipped) Fresh Air Filter
- 6.8.5.3. Lubricating
- 6.8.5.3.1. Bucket Pin (2 points)
- 6.8.5.3.2. Bucket Link Pin (2 points)
- 6.8.5.3.3. Rear Axle Pivot Pin (2 points)
- 6.8.6. Every 250 Hours Service
- 6.8.6.1. Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
- 6.8.6.2. Check Battery Electrolyte Level
- 6.8.6.3. Check for Loose Wheel Hub Nuts, Tighten
- 6.8.6.4. Clean Element in Car Heater and Air Conditioner (If Equipped) Recirculation Filter
- 6.8.6.5. Check Air Conditioner Compressor Belt Tension, Adjust (If Equipped)
- 6.8.6.6. Lubricating
- 6.8.6.6.1. Dump Cylinder Pin (2 points)
- 6.8.6.6.2. Lift Cylinder Pin (4 points)
- 6.8.6.6.3. Lift Arm Pivot Pin (2 points)
- 6.8.6.6.4. Tilt Lever Pin (1 point)
- 6.8.6.6.5. Steering Cylinder Pin (4 points)
- 6.8.7. Every 500 Hours Service
- 6.8.7.1. Replace Fuel Filter Cartridge
- 6.8.7.2. Lubricating
- 6.8.7.2.1. Center Drive Shaft Spline (1 point)
- 6.8.7.2.2. Center Hings Pin (2 points)
- 6.8.8. Every 1000 Hours Service
- 6.8.8.1. Change Oil in Transmission Case and Transmission Oil Filter Cartridge, Clean Strainer
- 6.8.8.2. Clean Transmission Case Breather
- 6.8.8.3. Lubricating
- 6.8.8.3.1. Front Drive Shaft (2 points)
- 6.8.8.3.2. Drive Shaft Center Support (1 point)
- 6.8.8.3.3. Center Drive Shaft ( 2 points)
- 6.8.8.3.4. Rear Drive Shaft (2 points)
- 6.8.8.4. Change Oil in Hydraulic Tank, Replace Hydraulic Filter Element
- 6.8.8.5. Check Tightening Parts of Turbocharger
- 6.8.8.6. Check Play of Turbocharger Rotor
- 6.8.8.7. Check Fan Belt Tension and Replace Fan Belt
- 6.8.9. Every 2000 Hours Service
- 6.8.9.1. Replace Hydraulic Tank Breather Element
- 6.8.9.2. Change Axle Oil ()
- 6.8.9.3. Check Brake Disc Wear
- 6.8.9.4. Check Alternator, Starting Motor
- 6.8.9.5. Check Engine Valve Clearance, Adjust
- 6.8.9.6. Replace Element in Car Heater and Air Conditioner (If Equipped) Recirculation Air Filter, Fresh Air Filter
- 6.8.10. Every 4000 Hours Service
- 6.8.10.1. Check Water Pump
- 7. SPECIFICATIONS
- 7.1. SPECIFICATIONS
- 8. OPERATIONS, ATTACHMENTS
- 8.1. OPTIONAL PARTS AND ATTACHMENTS
- 8.2. SELECTING BUCKETS AND TIRES
- 8.3. CAR RADIO
- 8.3.1. Explanation of Components
- 8.3.2. Method of Use
- 8.3.3. Precautions When Using Radio
- 8.4. CAR STEREO
- 8.4.1. Explanation of Components
- 8.4.2. When Receiving Radio Broadcasts
- 8.4.3. When Playing A Cassette Tape
- 8.4.4. Specifications
- 8.5. AIR CONDITIONER
- 8.5.1. General Locations and Function of Control Panel
- 8.5.2. Method of Operation
- 8.5.3. Cool Box
- 8.6. HANDLING E.C.S.S. (Electronic Controlled Supsension System)
- 8.6.1. Structure and Function of E.C.S.S.
- 8.6.2. Method of Operating E.C.S.S.
- 8.6.3. Precautions When Operating E.C.S.S. Switch
- 8.6.4. Precautions When Handling Accumulator
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