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Komatsu WA450-5L, WA480-5L Wheel Loader Shop Manual CEBM009605

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM009605
Format: PDF
Size: 30.3MB
Number of Pages: 1411

Category: Komatsu Shop Manual PDF

Model List:
- WA450-5L Wheel Loader
- WA480-5L Wheel Loader

0.1. GENERAL
0.2. HOW TO READ THE SHOP MANUAL
0.3. HOISTING INSTRUCTIONS
0.4. PUSH PULL COUPLER
0.5. COATING MATERIALS
0.6. STANDARD TIGHTENING TORQUE
0.7. ELECTRIC WIRE CODE
0.8. CONVERSION TABLES
1. GENERAL
1.1. SPECIFICATIONS
1.2. WEIGHT TABLE
1.3. FUEL, COOLANT AND LUBRICANTS
2. STRUCTURE AND FUNCTION
2.1. RADIATOR AND OIL COOLER
2.2. ENGINE AND TRANSMISSION MOUNT
2.3. POWER TRAIN
2.4. POWER TRAIN SYSTEM DIAGRAM
2.5. DRIVE SHAFT
2.6. DRIVE TRAIN PIPING
2.7. TORQUE CONVERTER
2.8. TRANSMISSION
2.9. TRANSMISSION CONTROL VALVE
2.10. FINAL DRIVE
2.11. CENTER HINGE PIN
2.12. STEERING PIPING
2.13. STEERING COLUMN
2.14. STEERING VALVE
2.15. ORBITROL VALVE
2.16. STOP VALVE
2.17. STEERING AND SWITCH PUMP
2.18. AUXILIARY STEERING PUMP
2.19. AUXILIARY STEERING MOTOR
2.20. STEERING CYLINDER
2.21. JOYSTICK STEERING LEVER
2.22. BRAKE SYSTEM
2.23. HYDRAULIC PIPING
2.24. WORK EQUIPMENT CONTROL LEVER
2.25. HYDRAULIC TANK
2.26. CONVERTER, EQUIPMENT AND PPC PUMPS
2.27. PPC RELIEF VALVE
2.28. ECSS VALVE
2.29. TRAVEL DAMPER VALVE
2.30. EQUIPMENT CONTROL VALVE
2.31. PPC VALVE FOR TWO LEVERS
2.32. PPC VALVE FOR MONO LEVER
2.33. BOOM AND BUCKET LINKAGE
2.34. BUCKET
2.35. BUCKET POSITIONER, BOOM KICK OUT
2.36. WORK EQUIPMENT CYLINDER
2.38. AIR CONDITIONER
2.39. MACHINE MONITORING SYSTEM
2.40. MACHINE MONITOR
2.41. TRANSMISSION CONTROL SYSTEM
2.42. TRANSMISSION CONTROLLER
2.43. WORK EQUIPMENT CONTROL SYSTEM
2.44. WORK EQUIPMENT CONTROLLER
2.45. ELECTRIC TRANSMISSION CONTROL
2.46. KICK DOWN HOLD SWITCH
2.47. ENGINE START CIRCUIT
2.48. ENGINE STOP CIRCUIT
2.49. PARKING BRAKE CIRCUIT
2.50. TURN SIGNAL AND HAZARD LAMP CIRCUIT
2.51. BACK UP LAMP AND STOP LAMP CIRCUIT
2.52. SMALL LAMP AND HEAD LAMP CIRCUIT
2.53. WORK LAMP CIRCUIT
2.54. HORN CIRCUIT
2.55. WIPER WASHER CIRCUIT
2.56. SENSORS
2.57. RELAYS
3. TESTING, ADJUSTING AND TROUBLESHOOTING
3.1. STANDARD VALUE TABLE FOR ENGINE
3.2. STANDARD VALUE TABLE FOR CHASSIS
3.3. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
3.4. ENGINE COMPONENTS
3.5. ADJUSTING ACCELERATOR PEDAL
3.6. ADJUSTING TRANSMISSION SPEED SENSOR
3.7. POWER TRAIN OIL PRESSURE
3.8. FLUSHING
3.9. TRANSMISSION VALVE FAILS
3.10. STEERING CONTROL
3.11. STEERING OIL PRESSURE
3.12. BRAKE SYSTEM
3.13. TESTING HYDRAULIC FAN
3.14. ACCUMULATOR CHARGE PRESSURE
3.15. PPC OIL PRESSURE
3.16. WORK EQUIPMENT HYDRAULIC PRESSURE
3.17. BUCKET POSITIONER
3.18. LIFT ARM KICKOUT
3.19. PROXIMITY SWITCH ACTUATION
3.20. ADJUSTING MACHINE MONITOR
3.21. LOAD METER
3.22. LOAD METER CALIBRATION
3.23. BLEEDING AIR
3.24. RELEASING REMAINING PRESSURE
3.25. HANDLING CONTROLLER HIGHVOLTAGE CIRCUIT
3.26. PMCLINIC INSPECTION TABLE
3.27. TROUBLESHOOTING GENERAL
3.28. TROUBLESHOOTING MACHINE MONITOR
3.29. TROUBLESHOOTING OF ENGINE CONTROL SYSTEM (ENG MODE)
3.30. TROUBLESHOOTING OF TRANSMISSION CONTROLLER SYSTEM (TM MODE)
3.31. TROUBLESHOOTING OF WORK EQUIPMENT CONTROLLER SYSTEM (WRK MODE)
3.32. TROUBLESHOOTING MACHINE MONITOR PANEL SYSTEM (MON MODE)
3.33. TROUBLESHOOTING OF CHASSIS ELECTRICAL SYSTEM (E MODE)
4. DISASSEMBLY AND ASSEMBLY
4.1. METHOD OF USING MANUAL
4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
4.3. FUEL SUPPLY PUMP ASSEMBLY
4.4. NOZZLE HOLDER ASSEMBLY
4.5. CYLINDER HEAD ASSEMBLY
4.6. RADIATOR ASSEMBLY
4.7. AIR AFTERCOOLER ASSEMBLY
4.8. COOLING FAN DRIVE MOTOR
4.9. ENGINE ASSEMBLY
4.10. STEERING, SWITCH, COOLING FAN PUMPS
4.11. TORQUE CONVERTER CHARGE, WORK EQUIPMENT AND PPC PUMP ASSEMBLY
4.12. TORQUE CONVERTER, TRANSMISSION ASSEMBLY
4.13. TORQUE CONVERTER ASSEMBLY (standard)
4.14. TORQUE CONVERTER ASSEMBLY (lockup)
4.15. TRANSMISSION ASSEMBLY
4.16. TRANSMISSION CLUTCH PACK ASSEMBLY
4.17. PARKING BRAKE ASSEMBLY
4.18. FRONT AXLE ASSEMBLY
4.19. REAR AXLE ASSEMBLY
4.20. AXLE HOUSING ASSEMBLY
4.21. DIFFERENTIAL ASSEMBLY
4.22. CENTER HINGE PIN
4.23. VALVE ASSEMBLY
4.24. TRAVEL DAMPER ASSEMBLY
4.25. PARKING BRAKE DISC
4.26. HYDRAULIC TANK
4.27. WORK EQUIPMENT VALVE ASSEMBLY
4.28. HYDRAULIC CYLINDER ASSEMBLY
4.29. WORK EQUIPMENT ASSEMBLY
4.30. COUNTERWEIGHT
4.31. FUEL TANK ASSEMBLY
4.32. CAB ASSEMBLY
4.33. CAB, FLOOR FRAME ASSEMBLY
4.34. AIR CONDITIONER UNIT ASSEMBLY
4.35. AIR CONDITIONER COMPRESSOR ASSEMBLY
5. OTHERS
5.1. BRAKE OIL CIRCUIT DIAGRAM
5.2. HYDRAULIC CIRCUIT DIAGRAM FOR POWER TRAIN
5.3. HYDRAULIC CIRCUIT DIAGRAM FOR POWER TRAIN
5.4. HYDRAULIC CIRCUIT DIAGRAM FOR WORK EQUIPMENT
5.5. ELECTRIC CIRCUIT DIAGRAM
5.6. FLOOR HARNESS
6. ECSS AND LOAD METER SUPPLEMENT
6.1. COVER
6.2. CONTENTS
6.3. ECSS VALVE (OP)
6.4. MACHINE MONITOR
6.5. TRANSMISSION CONTROLLER
6.6. TESTING AND ADJUSTING LOAD METER
6.7. TROUBLESHOOTING OF WORK EQUIPMENT CONTROL SYSTEM
6.8. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)

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