Yanmar B55W-1 Wheel Excavator Operation And Maintenance Manual

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Yanmar B55W-1 Wheel Excavator Operation And Maintenance Manual - Image 5

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Yanmar B55W-1 Wheel Excavator Operation And Maintenance Manual

$20.00

Type Of Manual: Operation And Maintenance Manual
Number of Pages: 232
Size: 37.3MB
Format: PDF

Category: Yanmar Operator Manual PDF

Model List:
- B55W-1 Wheel Excavator

1. To the Operator of a YANMAR Excavator
2. Learn the Signal Words Used with the Safety Alert Symbol
3. Location of Safety Labels
4. Warnings for operation, inspection and maintenance (190-00688, 190-00092)
5. Warnings for High Voltage (190-00689, 190-00096)
6. Warnings When Opening a Front Window (190-00690, 190-01082)
7. Warnings for front attachments (190-00652)
8. keep out of the swing area (2190-3379, 190-00090)
9. WARNINGs FOR Leaving Operators Seat (190-00693, 190-00094)
10. Warnings for Batteries Maintenance (2190-2533A, 190-00100)
11. Warnings for Handling an Accumulator (190-00703, 190-00099)
12. Warnings for Hot Coolant (190-00692, 190-00097)
13. Warnings For Rotating Parts (190-00694, 190-00095, 190-00557)
14. Warning for a Hot Surface (19000648)
15. Warning Tag – Used When Inspection and Maintenance (190-00695, 190-00098)
16. Caution for Gear Shift (190-00156)
17. Summary of Safety Precautions for Lifting in Digging Mode
18. Unauthorized Modifications
19. General Hazard Information
20. Safety Rules
21. Safety Features
22. Inside Operators Compartment
23. Clothing and Personal Protective Items
24. Breathing Masks, Ear Protection May Be Required
25. Mounting and Dismounting
26. Fuel, Oil and Hydraulic Fluid Fire Hazards
27. Precautions When Handling Fluids at High Temperature
28. Asbestos Dust Hazard Prevention
29. Injury from Work Equipment
30. Fire Extinguisher and First Aid Kit
31. Protection from Falling or Flying Objects
32. Attachment Precautions
33. Accumulator
34. Indoor Ventilation
35. Emergency Exit
36. Before Starting Engine
37. Work Site Precautions
38. Checks Before Starting Engine
39. Engine Starting
40. Before Operating Machine
41. Machine Operation
42. When Swinging or Changing Direction of Travel
43. Travel Precautions
44. Traveling on Slopes
45. Prohibited Operations
46. Precautions for Operation
47. Avoid High-voltage Cables
48. Operate Carefully on Snow, Ice and in Very Cold Temperatures
49. Operations on Slopes
50. Parking Machine
51. Never Let Anyone Ride on Attachment
52. Maintenance
53. Warning Tag
54. Clean Before Inspection or Maintenance
55. Proper Tools
56. Use of Lighting
57. Fire Prevention and Explosion Prevention
58. Burn Prevention
59. Welding Repairs
60. Warning for Counterweight and Front Attachment Removal
61. Precautions for Removal, Installation, and Storage of Attachments
62. Precautions when Working on Machine
63. Lock Inspection Covers
64. Crushing Prevention and Cutting Prevention
65. Supports and Blocking for Work Equipment
66. Action When Abnormally Is Found During Inspection
67. Precautions with High Pressure Line, Tubes and Hoses
68. Waste Materials
69. Battery
70. Battery Hazard Prevention
71. Boost Starting or Charging Engine Batteries
72. Precautions When Towing
73. Shipping and Transportation
74. Obey State and Local Over-the-Road Regulations
75. Excavator Rated Lift Capacity Tables
76. Lifting Capacity (Without Dozer)
77. Lifting Capacity (With Dozer)
78. Operating Controls
78.1. Component Locations
78.2. Operators Area
78.3. Operational Controls and Panels
78.3.1. Digital Clock
78.3.2. Instrument Panel
78.3.3. Travel Speed Change Lever
78.3.4. Hazard Warning Light Switch
78.3.5. Work Light Switch
78.3.6. Warning Light Switch (Optional)
78.3.7. Stereo
78.3.8. Cigar Lighter
78.3.9. Starter Switch
78.3.10. Dozer Blade Control Lever
78.3.11. Right Hand Work Lever (Joystick)
78.3.12. Horn Switch (Right Hand Work Lever)
78.3.13. Two way Switch
78.3.14. Boom Swing Selector Switch
78.3.15. Left Hand Work Lever
78.3.16. Engine Speed Control Lever
78.3.17. Heater and Air Conditioner Control Panel
78.3.18. Safety Lever
78.3.19. Steering Console
78.3.20. Steering Tilt Lever
78.4. Steering Console
78.4.1. Combination Switch
78.4.2. Working Lamp Indicator Light
78.4.3. Directional / Hazard Indicator Light
78.4.4. Travel Indicator Light
78.4.5. High Beam Indicator Light
78.4.6. Brake Oil Pressure Warning Light
78.4.7. Parking Brake Warning Light
78.4.8. Boom Swing Indicator Light
78.4.9. Transmission Selector Switch
78.4.10. Headlight Switch
78.4.11. Ram Lock Switch
78.4.12. Travel/Work/Park Selector Switch
78.5. Instrument Panel
78.5.1. Inspection of the controls for operation
78.5.2. Preheat Completion Indicator Light
78.5.3. Fuel Level Warning Light
78.5.4. Air Cleaner Clogging Warning Light
78.5.5. Engine Overheat Warning Light
78.5.6. Battery Charge Warning Light
78.5.7. Engine Oil Pressure Warning Light
78.5.8. Engine Coolant Temperature Gauge
78.5.9. Fuel Gauge
78.5.10. Hour Meter
78.6. Heating and Air-conditioning System
78.6.1. Location of Vents
78.6.2. Control Switches
78.6.3. Additional Operating Instructions
78.7. Stereo (If Equipped)
78.7.1. Security and Area Code Setting.
78.7.2. Order to Set Up Security and Area Code
78.7.3. Front Panel
78.7.4. Power/Volume Control Knob
78.7.5. Sound Mode Selection Button
78.7.6. Band Selection Switch
78.7.7. Tuning Up/Down
78.7.8. 6. Auto Memory and Preset Scan Button / Preset Station Button
78.7.9. Tape Slot
78.7.10. Tape Ejection Button
78.7.11. Cassette and Program Buttons
78.7.12. Security Warning LED
78.7.13. Scan
78.7.14. LCD
78.7.15. Care of Stereo
78.8. Miscellaneous Electrical Devices
78.8.1. Room Light
78.8.2. Pilot Cutoff Switch
78.8.3. Circuit Breaker
78.8.4. Fusible Link
78.9. Fuse Box
78.10. Seat Adjustment
78.10.1. Forward / Backward Adjustment (Figure 70)
78.10.2. Adjusting the Seats Tilt and Seat Height (Figure 70)
78.10.3. Weight Adjustment (Figure 70)
78.10.4. Adjusting Reclining (Figure 70)
78.10.5. Moving the Total Seat Setting Forward/Backward (Figure 70)
78.10.6. Angle Adjustment of Armrest (Figure 71)
78.10.7. Headrest (Figure 71)
78.11. Seat Belt
78.11.1. Seat Belt Locking and Unlocking
78.12. Front Windows
78.12.1. Front Upper Window
78.12.2. Front Bottom Window
78.13. Door Side Latch
78.14. Cab Storage Compartments
78.15. Ashtray
78.16. Upper Structure Swing Lock Pin
78.17. Boom Swing Lock
78.18. Wheel Chocks
78.19. Emergency Glass Breaking Tool
79. Operation
79.1. To Handle a New Excavator
79.1.1. Lubrication and filters
79.2. Starting and Stopping The Engine
79.2.1. Inspection Before Starting Engine
79.2.2. Operational Checks Before Starting Engine
79.2.3. Engine Start
79.2.4. Cold Weather Starting
79.2.5. Starting Engine with a Booster cable
79.2.6. Hydraulic System Warm-up
79.2.7. Hydraulic System Warm-up – Cold Weather
79.2.8. Engine Shutdown
79.2.9. Check and Confirmation After Stopping Engine
79.3. Safety Lever
79.3.1. Before Traveling
79.3.2. Over the Road Traveling Procedures
79.3.3. Traveling On a Work Site
79.3.4. Traveling On a Slope
79.3.5. Parking
79.3.6. Travel Problems
79.4. Operating Instructions
79.4.1. Engine Speed Control
79.4.2. Steering Wheel
79.4.3. Accelerator Pedal
79.4.4. Brake Pedal
79.4.5. Work Lever (Joysticks) (ISO Style)
79.4.6. Boom Swing Control
79.4.7. Dozer Blade Control Lever
79.5. Operating Precautions
79.5.1. Working In Water
79.5.2. Grading
79.5.3. Be careful of blade position
79.5.4. Precautions for blade use
79.5.5. Use care when crowding (moving in) front attachment
79.5.6. Be careful not to hit obstacles with blade
79.5.7. Be careful of Lower Structure
79.6. Parking Excavator
79.7. Towing Procedure
79.8. Hydraulic Breaker
79.8.1. Selection of Hydraulic Breaker
79.8.2. Hydraulic Hoses and Tubing for Breaker
79.8.3. Hydraulic Breaker Operation
79.8.4. To activate breaker
79.8.5. To Activate The Actuator of Two Way Type
79.8.6. Hydraulic Oil and Filter Service Intervals
79.9. Operating Techniques
79.9.1. Lifting
79.10. Operation Under Unusual Conditions
79.10.1. Operation In Extreme Cold
79.10.2. Operation In Extreme Heat
79.10.3. Operation In Dusty or Sandy Areas
79.10.4. Operation In Rainy or Humid Conditions
79.10.5. Operation In Salt Water Areas
79.10.6. Operation at High Altitudes
80. Inspection, Maintenance and Adjustment
80.1. Serial Numbers
80.2. Safety Precautions
80.3. Preliminary Work Machine Setup for Maintenance
80.4. Table of Recommended Lubricants
80.5. Fluid Capacities
80.6. Lubrication and Service Chart
80.7. Maintenance Intervals
80.7.1. Hour / Daily Service
80.7.2. Hour / Weekly Service
80.7.3. Hour / Monthly Service
80.7.4. Hour / 3 Month Service
80.7.5. Hour / 6 Month Service
80.7.6. Hour / Yearly Service
80.7.7. Hour / Biennial Service
80.7.8. ,000 Hour / Six Year Service
80.8. Hour / Daily Service
80.8.1. Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
80.8.2. Grease Dozer Blade Pins
80.8.3. Grease Boom, Arm and Front Attachment Pins
80.8.4. Check Engine Oil Level
80.8.5. Check Level of Hydraulic Oil Tank
80.8.6. Check for Leaks in Hydraulic System
80.8.7. Check Fuel Level
80.8.8. Check Fuel Water Separator
80.8.9. Check for Leaks in Fuel System
80.8.10. Check Oil Level of Swing Reduction Device
80.8.11. Check Cooling System and Refill as Required
80.8.12. Check Level of Window Washer Liquid
80.8.13. Clean Dust Net in front of Radiator
80.8.14. Clean Engine Air Intake Precleaner
80.8.15. Inspect Bucket Teeth and Side Cutters for Signs of Wear
80.8.16. Check Engine Fan Belt for Cracks, Wear and Correct Tension
80.8.17. Inspect Seat Belt for Proper Operation
80.8.18. Inspect Structure for Cracks and Faulty Welds
80.8.19. Check Operation of All Switches
80.8.20. Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights
80.8.21. Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operati…
80.8.22. Check Operation of All Controls
80.8.23. Inspect for Any Loose or Missing Nuts and Bolts
80.9. Hour / Weekly Service
80.9.1. Perform All 10 Hour / Daily Service Checks
80.9.2. Grease Boom, Arm and Front Attachment Pins
80.9.3. Grease Dozer Blade Pins
80.9.4. Grease Front Axle Pin
80.9.5. Grease Swing Bearing
80.9.6. Grease Boom Swing Cylinder Head
80.9.7. Change Engine Oil and Filter
80.9.8. Drain Water and Sediment from Fuel Tank
80.9.9. Clean Fuel Tank Strainer
80.9.10. Drain and Refill Transmission Fluid (Drain and Refill after First 50 Hours)
80.9.11. Drain and Refill Hub Reduction Gear Oil
80.9.12. Drain and Refill Front Axle Case Oil
80.9.13. Drain and Refill Rear Axle Case Oil
80.9.14. Check Battery Fluid Level and Condition
80.10. Hour / Monthly Service
80.10.1. Perform All 10 Hour / Daily and 50 Hour/Weekly Service Checks
80.10.2. Change Engine Oil
80.10.3. Change Swing Reduction Device Oil (Drain and Refill after First 250 Hours)
80.10.4. Drain Water and Sediment from Hydraulic Oil Tank
80.10.5. Change Pilot Filter
80.10.6. Replace Hydraulic Oil Return Filter (After First 250 Hours)
80.10.7. Clean Outer Element of Two Stage Air Cleaner
80.10.8. Inspect Pins and Bushings of Front End Attachments for Signs of Wear
80.10.9. Inspect Fuel System Hose Clamps
80.11. Hour / 3 Month Service
80.11.1. Perform All 10 Hour / Daily, 50 Hour / Weekly, and 250 hour Service Checks
80.11.2. Grease Swing Gear
80.11.3. Grease Drive Shaft (6 Points)
80.11.4. Grease Front Axle Steering Knuckle (2 X 2 points, 4 points)
80.11.5. Change Engine Oil and Filter
80.11.6. Change Fuel Filter
80.11.7. Replace Hydraulic Oil Return Filter
80.11.8. Change Pilot Filter
80.11.9. Replace Outer and Inner Air Cleaner Elements
80.11.10. Clean Radiator, Oil Cooler and Air Conditioner Condenser Coil
80.12. Hour / 6 Month Service
80.12.1. Perform All 10 Hour / Daily, 50 Hour / Weekly, 250 hour and 500 hour Service Checks
80.12.2. Grease Swing Reduction Gear
80.12.3. Change Swing Reduction Device Oil
80.12.4. Drain and Refill Transmission Fluid
80.12.5. Drain and Refill Front Axle Case Oil
80.12.6. Drain and Refill Rear Axle Case Oil
80.12.7. Drain and Refill Hub Reduction Gear Oil
80.12.8. Clean Fuel Tank Suction Strainer
80.12.9. Clean Fuel Injection Priming Pump Strainer
80.12.10. Check Air Conditioner Refrigerant
80.13. Hour / Yearly Service
80.13.1. Perform All Daily, 50, 250, 500 and 1,000 Operating Hour Service Checks
80.13.2. Change Radiator Coolant
80.13.3. Hydraulic Oil Exchange and Suction Strainer Cleaning
80.13.4. Check Alternator and Starter
80.13.5. Check All Rubber Anti-vibration Shock Mounts
80.13.6. Perform and Record the Results of the Cycle Time Tests

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