Yanmar ViO80-1A Hydraulic Excavator Operation And Maintenance Manual

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yanmar vio80 1a hydraulic excavator operation and maintenance manual 2

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Yanmar ViO80-1A Hydraulic Excavator Operation And Maintenance Manual

$20.00

Type Of Manual: Operation And Maintenance Manual
Number of Pages: 222
Size: 29.6MB
Format: PDF

Category: Yanmar Operator Manual PDF

Model List:
- ViO80-1A Hydraulic Excavator

1. YANMAR CONSTRUCTION EQUIPMENT EUROPE S.A.S. THANK YOU FOR PURCHASING A YANMAR MACHINE
2. DECLARATION OF CONFORMITY
3. Reference information
4. Introduction
5. Safety signals
6. A Description and illustration of the machine
6.1. Applications and regulations
6.1.1. Applications
6.1.2. Warranty
6.1.3. Driving permits
6.1.4. Lifting
6.2. Identification plates
6.2.1. Machine serial number plate
6.2.2. Engine serial number plate
6.2.3. EPA information plate
6.2.4. Spare parts order and intervention request
6.3. Warning labels
6.3.1. Location of the warning adhesive labels
6.3.2. Explanation of the warning adhesive labels
6.4. Identification of important parts
6.4.1. General view of the machine
6.4.2. Commands and switches
6.5. Description of the driving position
6.5.1. Operator display station
6.5.1.1. Indicator lights
6.5.1.2. Clock
6.5.1.3. Time counter
6.5.1.4. Diesel gauge
6.5.1.5. Cooling fluid temperature indicator
6.5.1.6. Preheating light
6.5.1.7. Displaying the fuel consumption
6.5.1.8. Navigation keys
6.5.1.9. Information and error icons
6.5.2. Switches
6.5.2.1. Start key
6.5.2.2. Headlight switch
6.5.2.3. Horn
6.5.2.4. Windscreen wiper switch and windscreen wiper
6.5.2.5. Engine rate setting
6.5.2.6. Side movement switch
6.5.2.7. Engine slow down switch
6.5.2.8. Eco mode switch
6.5.2.9. Engine stop switch
6.5.2.10. Manual regeneration
6.5.2.11. Interior lighting switch
6.5.3. Joysticks and pedals
6.5.3.1. Locking lever
6.5.3.2. Right command lever
6.5.3.3. d hydraulic circuit control (P.T.O. 1)
6.5.3.4. Left command lever
6.5.3.5. h hydraulic circuit control (P.T.O. 2)
6.5.3.6. Travel levers and pedals
6.5.3.7. Blade lever
6.5.3.8. Protection of pedals
6.5.3.9. Boom rotation pedal
6.5.4. Power socket
6.5.5. Drivers seat
6.5.6. Location for the tools and user manual
6.5.6.1. Toolkit
6.5.6.2. User manual
6.5.7. Fuses
6.5.7.1. Fusebox
6.5.8. Cabin
6.5.8.1. Cab side door
6.5.8.2. Upper windscreen
6.5.8.3. Lower windscreen
6.5.8.4. Right hand cab window
6.5.9. Headlights
6.6. Operation of the air conditioning
6.7. Covers
6.7.1. Bonnet
6.7.2. Cover B
6.7.3. Cover R
6.8. Using the electric fuel filling pump
6.9. Options
6.9.1. Long arm
6.9.2. Additional counterweights
6.9.3. Lifting Kit
6.9.3.1. Lifting ring
6.9.3.2. Safety valves
6.9.3.3. Overload box
6.9.3.4. Lifting Tables
6.9.4. FOPS 2 protection grill for demolition work
6.9.5. Plug-in flashing light
6.9.6. Keypad immobilizer
6.9.7. Immobilizer with coded key
6.9.8. Anti-starter with key
6.9.9. Fleet management system
6.9.10. SMART-ASSIST
6.9.11. Radio
6.9.12. Quick hitch
6.9.13. Centralized greasing system
6.9.14. Continuous pressure hydraulic line
6.9.15. Mechanical quick hitch
6.9.15.1. Mechanical quick hitch RETROMATIC MORIN
6.9.15.2. Mechanical quick hitch CSERI
6.9.16. Quick hydraulic hitch CSERI
6.9.16.1. Dismantling the accessory
6.9.16.2. Mounting the accessory
7. B Operating instructions
7.1. Basic precautions
7.1.1. Comply with your workplaces safety rules
7.1.2. Put the safety mechanisms in place
7.1.3. Wear suitable clothing and protective equipment
7.1.4. Do not drive under the influence of alcohol, drugs or medication
7.1.5. Provide adequate ventilation when working in an enclosed space
7.1.6. Protect plants from hot air and exhaust fumes
7.1.7. Keep fuel and oil away from sparks
7.1.8. Avoid removing the caps when the temperatures are high
7.1.9. Avoid crush injuries due to accessories
7.1.10. Have an extinguisher and a first aid kit
7.1.11. Avoid any unauthorised modifications
7.1.12. Precautions for optional parts and tools
7.1.13. Warning concerning the cab windows
7.1.14. Cabins emergency exit
7.1.15. Air conditioning system
7.2. Usage precautions
7.2.1. Precautions before starting the engine
7.2.1.1. Make sure that your workplace is safe
7.2.1.2. Clean the machine
7.2.1.3. Check the safety structures
7.2.1.4. Check the position of the blade
7.2.1.5. Accessing the machine
7.2.1.6. Fasten your safety belt and adjust the rearview mirror(s)
7.2.2. Movement precautions
7.2.2.1. Machines Danger Zone
7.2.2.2. Movement and accessories
7.2.2.3. Driving the machine on a slope
7.2.3. Working precautions
7.2.3.1. Precautions for using the equipment
7.2.3.2. Dangerous tasks
7.2.3.3. Working near electricity lines
7.2.3.4. Working near obstacles
7.2.3.5. Emergency stop and securing the machine
7.2.3.6. Working on a slope
7.2.3.7. Working in an area covered with snow
7.2.3.8. Working on unstable ground
7.2.3.9. Working in a submerged area
7.2.3.10. Working in a muddy area
7.2.3.11. Working in an area with reduced visibility
7.2.4. Parking precautions
7.2.5. Precautions for the accessories
7.2.6. Precautions for using optional accessories
7.2.7. Precautions for the battery
7.3. Precautions for the engine
7.4. Checks before starting the machine
7.4.1. Overall visual inspection
7.4.2. Checking and topping up the level of cooling fluid
7.4.3. Checking and topping up the engine oil level
7.4.4. Checking and topping up the fuel level
7.4.5. Checking and topping up the hydraulic oil level
7.5. Checks after start-up
7.6. Checks after use
7.7. Operator LCD display station interfaces
7.7.1. Indication of functions
7.7.2. User Interface
7.7.3. Maintenance interface
7.7.4. Machine usage management interface
7.7.5. Configuration interface
7.8. Using the machine in cold weather
7.8.1. Preparation for use in cold weather
7.8.2. Starting in cold weather
7.8.3. Precautions after use
7.8.4. When cold weather is over
7.9. Rubber tracks
7.9.1. Correct use of rubber tracks
7.9.2. Rubber track warranty
7.9.3. Precautions for using rubber tracks
7.9.4. Track maintenance
7.9.5. Track replacement
7.10. Handling the bucket
7.10.1. Machine stability when using with a bucket or an accessory
7.10.2. Compatible accessories
7.10.3. Operation of the retro bucket
7.10.4. Digging trenches
7.10.5. Loading
7.11. Handling of accessories
7.11.1. Hydraulic hammer SOCOMEC
7.12. Accessory change by direct coupling
7.12.1. Dismantling the accessory
7.12.2. Mounting the accessory
7.12.2.1. Loading bucket
7.13. Load lifting
7.14. Implementing the 3rd hydraulic circuit
7.14.1. Description
7.14.1.1. d circuit selector
7.14.2. Mounting the accessory
7.14.3. Precautions for using the accessory
7.15. Using the particle filter
7.15.1. Auto-regeneration
7.15.2. Assisted regeneration
7.15.3. Launching the regeneration
7.15.4. Manual regeneration of the particulate filter
7.16. Transporting the machine
7.16.1. Loading/unloading the machine
7.16.1.1. Precautions for loading/unloading the machine
7.16.1.2. Procedure
7.16.2. Immobilising the machine on the truck
7.16.3. Tying down the machine
7.16.4. Slinging the machine
7.17. Detecting anomalies
7.17.1. Phenomena that do not constitute faults
7.17.2. Detecting anomalies
7.17.2.1. Engine
7.17.2.2. Electrical equipment
7.17.2.3. Machine structure
7.18. If the battery is discharged
7.18.1. Precautions for connecting and disconnecting the starter cables
7.18.2. Connecting the starter cables
7.18.3. Starting the engine
7.18.4. Disconnecting the starter cables
7.18.5. Charging the battery
7.19. Towing the machine
8. C Periodic maintenance programme
8.1. Periodic inspections and upkeeps
8.2. Maintenance precautions
8.2.1. Precautions before maintenance
8.2.1.1. Removing the residual pressure
8.2.1.2. Place a warning label
8.2.1.3. Establish a safety perimeter
8.2.1.4. Keep the machine clean
8.2.2. Precautions during maintenance
8.2.2.1. Oil and grease
8.2.2.2. Tools
8.2.2.3. Parts
8.2.2.4. Dismantling the accessory
8.2.2.5. Working under the machine
8.2.2.6. Lighting
8.2.2.7. Battery
8.2.2.8. Hoses
8.2.2.9. Radiator ventilator
8.2.2.10. Soldering
8.2.2.11. Waste processing
8.3. Recommended greases and fluids
8.4. First maintenance
8.4.1. After the first 50 hours of service
8.5. List of periodic inspections and maintenance operations
8.6. Maintenance by the operator
8.6.1. Daily maintenance
8.6.1.1. Checking the machine before use
8.6.1.2. Checks after using the machine
8.6.1.3. Checking the commands
8.6.1.4. Checking the seat
8.6.1.5. Greasing points
8.6.1.6. Using the centralized greasing system
8.6.1.7. Cleaning the separator/decanter
8.6.1.8. Purging the fuel tank
8.6.1.9. Checking the hydraulic hoses
8.6.1.10. Visual inspection of the fuel hoses
8.6.2. Maintenance every 50 hours
8.6.2.1. Greasing the pin and rotation crown
8.6.3. Maintenance every 15 days
8.6.3.1. Checking the air conditioning/heating system
8.6.4. Non periodic maintenance
8.6.4.1. Fuse replacement
8.6.4.2. Replacing a bulb
8.6.4.3. Top up the windscreen washer fluid
8.6.4.4. Replacing the windscreen wiper
8.6.4.5. Accessory state check
8.6.5. Rubber track maintenance
8.6.5.1. Checking the condition of the tracks
8.6.5.2. Track replacement
8.6.5.3. Tension check
8.6.5.4. Increasing the tension
8.6.5.5. Releasing the tension
8.6.6. Steel track maintenance
8.6.6.1. Checking the condition of the tracks
8.6.6.2. Track replacement
8.6.6.3. Tension check
8.6.6.4. Increasing the tension
8.6.6.5. Releasing the tension
8.7. Maintenance by the dealer
8.7.1. Maintenance of the particle filter
9. D Conservation and storage
9.1. Conservation
9.2. Storage
9.3. Recommissioning
10. E Technical data
10.1. Specifications
10.2. Working dimensions
10.3. Noise emitted by the machine
10.4. Vibrations emitted by the machine
11. F Lifting capacities
11.1. Lifting ViO80-1A
11.2. Lifting ViO801A with rear counterweight
12. Appendices
12.1. A List of error codes displayed on the operator display station
12.2. B Control sheets to be photocopied
12.3. C Notes
12.4. D Lashing record

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