IMT WorkSaver 100 Volume 2 – Parts and Specifications 99900665 19991014

Table of Content:

1 ELECTRONIC MANUALS
2 SAFETY PRECAUTIONS
3 INTRODUCTION
4 TABLE OF CONTENTS
5 LIST OF ILLUSTRATIONS
6 SPECIFICATIONS
6.1 1-1. GENERAL SPECIFICATIONS
6.2 1-2. LIFTING CAPACITY (from centerline of rotation)
6.3 1-3. PERFORMANCE CHARACTERISTICS
6.4 1-4. POWER SOURCE
6.5 1-5. WINCH
6.6 1-6. CONTROLS
6.7 1-7. OPTION
6.8 1-8. CYLINDERS
6.9 Figure A-1. GEOMETRIC CONFIGURATION-11′ & 15′ VERSIONS
6.10 1-9. CYLINDER HOLDING VALVES
6.11 1-10. CAPACITY ALERT SYSTEM
6.12 Figure A-2. CAPACITY CHART-WorkSaver 100
6.13 MINIMUM CHASSIS SPECIFICATIONS
7 CRANE DESCRIPTION
7.1 2-1. GENERAL
7.2 2-2. MAST ASSEMBLY
7.3 2-3. LOWER/EXTENSION BOOM
7.4 2-4. WINCH ASSEMBLY
7.5 2-5. CONTROL KIT
7.6 2-6. OUTRIGGERS
7.7 Figure B-1. CRANE COMPONENTS
8 INSTALLATION
8.1 3-1. GENERAL
8.2 3-2. CHASSIS INFORMATION
8.3 3-3. INSTALLATION
8.4 Figure C-1. MOUNTING DIMENSIONS
8.5 Figure C-2. MOUNTING HARDWARE
8.6 3-4. BODY REINFORCEMENT
8.7 Figure C-3. TYPICAL REINFORCEMENT
9 OPERATION
9.1 4-1. GENERAL
9.2 4-2. INSPECTION
9.3 4-3. JOB SET-UP
9.4 4-4. PERFORMING A LIFT
9.5 4-5. STORING THE CRANE
9.6 Figure D-1. REMOTE CONTROL HANDLES
9.7 Figure D-2. HOOK SAFETY LATCH
9.8 Figure D-3. MANUAL EXTENSION BOOM POSITIONING DIAGRAM – 11′ VERSION
9.9 Figure D-4. MANUAL EXTENSION BOOM POSITIONING DIAGRAM – 15′ VERSION
9.10 Figure D-5. STORED POSITION
10 PARTS
10.1 5-1. GENERAL
10.2 5-2. CRANE IDENTIFICATION
10.3 Figure E-2. WELDMENT PART NUMBER LOCATIONS
10.4 5-3. WELDMENT IDENTIFICATION
10.5 5-4. ORDERING REPAIR PARTS
10.6 Figure E-1. SERIAL NUMBER PLACARD
10.7 Figure E-3. MAST ASM W/PWR SWING (41711137-1)
10.8 Figure E-3A. MAST ASM W/PWR SWING (41711137-2)
10.9 Figure E-4. BOOM ASM-11′ VERSION (417111148)
10.10 Figure E-5. BOOM ASM-15′ VERSION (41711149)
10.11 Figure E-6. BOOM ASM-11′ VERSION W/HYD EXT (41711164)
10.12 Figure E-7. BOOM ASM-15′ VERSION W/HYD EXT (41711167)
10.13 Figure E-8. WINCH ASM (31711020)
10.14 Figure E-9. HOOK BLOCK ASM (51711010)
10.15 Figure E-10. CONTROL KIT-3F (90711347-1)
10.16 Figure E-11. CONTROL KIT-4F (90711343-1)
10.17 Figure E-10A. CONTROL KIT-3F (90711347-2)
10.18 Figure E-11A. CONTROL KIT-4F (90711343-2)
10.19 Figure E-12. HYDRAULIC ASM-3F (91711380)
10.20 Figure E-13. HYDRAULIC ASM-2F (91711381)
10.21 Figure E-14. REMOTE CONTROLLER-3F (51711348)
10.22 Figure E-15. REMOTE CONTROLLER-4F (51711345)
10.23 Figure E-16. ELECTRICAL SCHEMATIC-3F (99900695)
10.24 Figure E-17. ELECTRICAL SCHEMATIC-4F (99900688)
10.25 Figure E-18. DECAL KIT (95711104)
10.26 Figure E-20. OUTRIGGER ASMS
10.27 Figure E-19. OUTRIGGER ASM-DROP LEG (41711109)
10.28 Figure E-21. WINCH REPLACEMENT PARTS (71570132-1)
10.29 Figure E-21. WINCH REPLACEMENT PARTS (71570132-2)
10.30 Figure E-22. CONTROL BOX ELECTRICAL SCHEMATIC (77044536)
10.31 Figure E-23. BOOM SUPPORT ASM (51712415)
10.32 Figure E-24. RETROFIT KIT-PRIORITY FLOW VALVE (95713206-1)
10.33 Figure E-24A. RETROFIT KIT-PRIORITY FLOW VALVE (95713206-2)
10.34 Figure E-25. CONTROL BOX ELECTRICAL SCHEMATIC-DEVIATION (77044536)
11 MAINTENANCE
11.1 6-1. GENERAL
11.2 6-2. HYDRAULICS
11.3 6-3. LUBRICATION
11.4 6-4. WIRE ROPE REPLACEMENT
11.5 6-5. CRANE ELECTRICAL
11.6 6-6. VEHICLE ELECTRICAL
11.7 6-7. CLEANLINESS
11.8 6-8. RESERVOIR FILL PROCEDURE
11.9 Figure F-1. MAINTENANCE POINTS
11.10 LIMITED WARRANTY