Table of Content:
1 ELECTRONIC MANUALS
2 INTRODUCTION
3 15000 SPECIFICATIONS
3.1 GENERAL SPECIFICATIONS
3.2 PERFORMANCE CHARACTERISTICS
3.3 POWER SOURCE
3.4 CYLINDER HOLDING VALVES
3.5 ROTATION SYSTEM
3.6 HYDRAULIC SYSTEM
3.7 CAPACITY ALERT SYSTEM
3.8 CAPACITY CHART-15000
3.9 GEOMETRIC CONFIGURATION-15000-2H & 2H1M
3.10 GEOMETRIC CONFIGURATION-15000-1H
3.11 MINIMUM CHASSIS SPECIFICATIONS
4 21100 SPECIFICATIONS
4.1 GENERAL SPECIFICATIONS
4.2 PERFORMANCE CHARACTERISTICS
4.3 POWER SOURCE
4.4 CYLINDER HOLDING VALVES
4.5 ROTATION SYSTEM
4.6 HYDRAULIC SYSTEM
4.7 CAPACITY ALERT SYSTEM
4.8 SELECTED WEIGHT OF ANCILLARY EQUIPMENT
4.9 CAPACITY CHART-21100
4.10 GEOMETRIC CONFIGURATION-21100-2H & 2H1M
4.11 GEOMETRIC CONFIGURATION-21100-1H
5 CRANE REFERENCE
5.1 MAJOR CRANE ASSEMBLIES
5.2 WELDMENT PART NUMBER LOCATIONS
5.3 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS
5.4 RECOMMENDED SPARE PARTS LIST
5.5 RECOMMENDED SPARE PARTS LIST (Con’t)
5.6 INSTALLATION
5.7 CRANE MOUNTING
5.8 HYDRAULIC INSTALLATION
5.9 INITIAL CRANE RUN-IN PROCEDURE
5.10 STABILITY CHECK
5.11 HYDRAULIC PUMP
5.12 OUTRIGGERS
5.13 ROTATION
5.14 INNER BOOM
5.15 OUTER BOOM
5.16 EXTENSION BOOMS
5.17 CRANE CONTROLS
5.18 PARKING BRAKE
5.19 CRANE CONTROL STATIONS
5.20 VALVEBANK
5.21 OTHER CRANE CONTROLS
5.22 CRANE SET-UP
5.23 REQD CLEARANCES OF CRANES FROM ELECTRICAL TRANSMISSION LINES
5.24 PRECAUTIONS
5.25 OPERATING PROCEDURES
5.26 EXTENSION BOOM SEQUENCE
5.27 OPERATION IN ADVERSE CONDITIONS
5.28 PREPARATION FOR ROAD TRAVEL
5.29 SAFE VEHICLE TRANSPORT
5.30 INSTALLATION OF VARIABLE DISPLACEMENT PUMP
5.31 MAINTENANCE
5.32 MAINTENANCE AND SERVICE – LONG TERM STORAGE
5.33 SERVICE
6 PARTS
6.1 PARTS INFORMATION
6.2 BASE & 16′ (4.9m) OUTRIGGER ASM (41710040-1)
6.3 BASE & 16′ (4.9m) OUTRIGGER ASM (41710040-2)
6.4 BASE & 16′ (4.9m) OUTRIGGER ASM (41710040-3)
6.5 BASE & 21′(6.4m) OUTRIGGER ASM (41709801-1)
6.6 BASE & 21′(6.4m) OUTRIGGER ASM (41709801-2)
6.7 BASE & 21′(6.4m) OUTRIGGER ASM (41709801-3)
6.8 MAST ASM (41709874)
6.9 INNER BOOM ASM (41709875)
6.10 OUTER BOOM ASM (41710476)
6.11 SWIVEL HOOK ASM 7-TON (51710187)
6.12 EXTENSION BOOM ASM-1H (41710349)
6.13 EXTENSION BOOM ASM-2H (41710350)
6.14 EXTENSION BOOM ASM-2H/1M (41710351)
6.15 INSTALLATION KIT-REAR MOUNT (93709811-1)
6.16 INSTALLATION KIT-REAR MOUNT (93709811-2)
6.17 DECAL KIT-15000 (95710361-1)
6.18 DECAL KIT-15000 (95710361-2)
6.19 DECAL KIT-21100 (95711918-1)
6.20 DECAL KIT-21100 (95711918-2)
6.21 RESERVOIR ASM-40 GALLON (70732776)
6.22 1ST STG EXT CYLINDER (3B085920)
6.23 2ND STG EXT CYLINDER (3B095920)
6.24 EXT CYLINDER-1H (3B225940)
6.25 INNER BOOM CYLINDER (3C112920)
6.26 OUTER BOOM CYLINDER (3C124920)
6.27 PWR OUT OUTRIGGER CYLINDER (3B055920)
6.28 PWR DN OUTRIGGER CYLINDER (3B070920)
6.29 EXT BOOM WEAR PAD & SHIM REPLACEMENT CHART
6.30 AUX OUTRIGGER KIT-REAR MT-PO/PD-LOAD SENSE (31712754-1)
6.31 AUX OUTRIGGER KIT-REAR MT-pO/PD-LOAD SENSE (31712754-2)
6.32 AUX OUTRIGGER KIT-FRONT MT-PO/PD-LOAD SENSE (31712755-1)
6.33 AUX OUTRIGGER KIT-FRONT MT-PO/PD-LOAD SENSE (31712755-2)
6.34 CYLINDER-PWR DN (3B020860)
6.35 CYLINDER-PWR OUT (3B148860)
6.36 CYLINDER-PWR DN (3B208940)
6.37 WINCH KIT-2H1M MNL CTRLS (31711878-1)
6.38 WINCH KIT-2H1M MNL CTRLS (31711878-2)
6.39 WINCH KIT-2H1M MNL CTRLS (31711878-3)
6.40 ANTI TWO-BLOCKING SYSTEM (70732874)
6.41 HYDRAULIC KIT-VOAC (91712847)
6.42 VALVEBANK ASM-9 SECT VOAC MNL (51712793)
6.43 VALVEBANK-9 SECT MNL (73732967)
6.44 VALVEBANK ASM-9 SECT VOAC RADIO RMT (51712919)
6.45 VALVEBANK-9 SECT RADIO RMT (73733013-1)
6.46 VALVEBANK-9 SECT RADIO RMT (73733013-2)
6.47 CTRL KIT-9F MNL VOAC (90712790-1)
6.48 CTRL KIT-9F MNL VOAC (90712790-2)
6.49 CABLE ASM-JIC BOX (51712855)
6.50 CABLE ASM-JIC BOX RADIO RMT (HETRONICS) (51712880)
6.51 CTRL KIT-9F RMT VOAC (90713043-1)
6.52 CTRL KIT-9F RMT VOAC (90713043-2)
7 GENERAL REFERENCE
7.1 INSPECTION CHECKLIST
7.2 WIRE ROPE INSPECTION
7.3 HOOK INSPECTION
7.4 HOLDING VALVE INSPECTION
7.5 ANTI-TWO BLOCKING DEVICE INSPECTION
7.6 TORQUE DATA CHART-DOMESTIC
7.7 TORQUE DATA CHART-METRIC
7.8 TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE
7.9 TURNTABLE BEARING INSPECTION FOR REPLACEMENT
7.10 LIMITED WARRANTY
8 VOLUME 1
9 CRANE SAFETY