Claas Rollant 540 Rc Rf (J03) Balers Technical System EN

File List:

00 0288 918 2.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0302 706 2.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0288 918 2.pdf:

ROLLANT 540 Standard
Table of contents
Introduction
Safety rules
Safety and hazard information
Marking of warnings and hazard prevention notes
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
09 Hydraulic system
0920 Valves
Tailgate valve block
ROTOCUT valve block and swinging cutting frame
Measured values table
Conveyor floor valve block
0980 Hydraulic circuit diagram
Overall hydraulic system circuit diagram
10 Electrical / Electronic equipment
1005 Power supply
Main power supply
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Standard electric circuit diagrams
SCM00a: Retrofit kit on the tractor for power supply via ISOBUS connector
SCM00b: Tractor – baler Y cable with ISOBUS connector
SCM00c: Tractor – baler Y cable with UBM and Operator
SCM00d: Adapter from main wiring loom without ISOBUS to ISOBUS connector
SCM01: Main power supply, CAN bus and diagnosis
SCM02: Basic module with wrapping release, central lubrication system and baling pressure and drive speed sensors
SCM05: Cam track switch for twine tying unit
SCM06: Cutting unit/conveying unit
SCM100a: Standard lighting equipment
SCM100b: USA lighting equipment
SCM110: Maintenance lights
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
21 Feeder unit
2197 Inspecting / Measuring / Setting
Cutting unit
45 Baling system
4500 Baling system
Baling pressure display and tailgate actuation
Measured values table
Description of function
46 Tying system
4610 Twine wrapping
Twine tying
Description of function
Twine tying sequence diagram
4615 Net wrapping / film wrapping
Net wrapping
Description of function
Sequence diagram of standard net wrapping
60 Crop discharge / straw discharge
6040 Bale discharge
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system grease distribution without MPS
Central lubrication system grease distribution with MPS
Chain lubrication
Description of function
Position of components
Electric system
A Terminal / modules
M Motor (electric)
R Potentiometer/resistors
V Electronic component
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0302 706 2.pdf:

ROLLANT 540 Comfort
Table of contents
Introduction
Safety rules
Safety and hazard information
Marking of warnings and hazard prevention notes
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
09 Hydraulic system
0900 Hydraulic system – General
External oil supply
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
0920 Valves
ROLLANT 540 valve block
0980 Hydraulic circuit diagram
Comfort overall hydraulic circuit diagram
10 Electrical / Electronic equipment
1005 Power supply
Main power supply
Measured values table
Description of function
1012 Modules / sensors
A023 module pin assignment
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Comfort electric circuit diagrams
SCM00a: Retrofit kit on the tractor for power supply via ISOBUS connector
SCM00b: Tractor – baler Y cable
SCM01: Main power supply, CAN bus and diagnosis
SCM02: CCU 16+ and actuators
SCM03: Sensors, validity: with tailgate switch
SCM03: Sensors, validity: with tailgate opening angle sensor
SCM100a: Standard lighting equipment
SCM100b: USA lighting equipment
SCM110: Maintenance lights
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
Measured values table
Description of function
21 Feeder unit
2125 Rotor
Automatic feeding and cutting unit
Measured values table
Description of function
Open, close cutting frame and automatic overload mode sequence diagram
Cutting frame sequence diagram, automatic blockage clearing
ROTO CUT, activating and deactivating sequence diagram
ROTO CUT, knife cleaning sequence diagram
2197 Inspecting / Measuring / Setting
Cutting unit
45 Baling system
4500 Baling system
Baling pressure regulation and tailgate actuation
Measured values table
Description of function
4597 Inspecting / Measuring / Setting
Baling system
Vent opening
46 Tying system
4615 Net wrapping / film wrapping
Comfort net wrapping
Measured values table
Description of function
Net brake diagram with film tying
Sequence diagram of Comfort net wrapping without film tying
Sequence diagram of Comfort net wrapping with film tying
Film tying
Measured values table
Description of function
Film brake diagram
Film tying sequence diagram
60 Crop discharge / straw discharge
6040 Bale discharge
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system grease distribution without MPS
Central lubrication system grease distribution with MPS
Chain lubrication
Description of function
Position of components
Electric system
A Terminal / modules
M Motor (electric)
R Potentiometer/resistors
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring ��� terminal socket
5.2 Testing and measuring ��� ISOBUS socket
5.3ting and measuring ��� diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS coty/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors