Claas Avero 160 (450) Combines Repair Manual EN
$100.00
- Model: Avero 160 (450) Combines
- Type Of Manual: Repair Manual
- Language: EN
- Format: PDF(s)
- Size: 430 MB
File List:
00 0291 799 0.pdf
00 0300 901 0.pdf
Special Tool List LEXION 770-650  XERION 5000-4000.pdf
00 0291 799 0.pdf:
AVERO 240
Table of contents
Introduction
  General information
    How to use the Manual
    Validity of manual
  General repair instructions
    Technical data
    Reason of damage
    Spare parts
    Diesel engine
    Gearboxes
    Alternator
    Welding Work
    Drive belt / drive chain
    Taper ring fasteners
    Gib head key fastenings
    Self-locking bolts with micro-encapsulated glue
    Liquid locking compound
    Lock collar bearing
    Adapter sleeve bearing
    Ferrule fittings on hydraulic lines
    Progressive ring fittings on hydraulic lines
    Sealing cone on hydraulic lines
    Hydraulic hoses
    Notes on economical repair
  Torque settings
    Tightening torques for metric standard threads
    Tightening torque for metric fine threads
    Tightening torques for hydraulic screw fittings with ferrule DIN 3861
    Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
    Tightening torques for hydraulic male connectors DIN 3901
    Tightening torques for direction-adjustable hydraulic male connectors ISO 6149-2 / ISO 11926-2 (3)
    Tightening torques for hydraulic swing fittings
    Tightening torques for hollow screws DIN 7643
    Tightening torques for brake line screw fittings
    Tightening torques for worm-type threaded clips
    Tightening torques for spring-loaded worm drive clamps
    Tightening torques for tyres
  Technical specifications
    Lubricants
CCN explanation
  CCN (CLAAS Component Number)
    Electric system standard
      Overview
    Hydraulic system standard
      Overview
    CCN Index
  General information
    Important note
    Identification of warning and danger signs
    General Safety and Accident Prevention Regulations
    Combine-harvester safety and accident prevention regulations
    Crop / straw discharge
    Leaving the machine
    Grain tank
    Combine harvester chopper
    Adjusting and maintenance work
    Risk of injury through hydraulic liquid
    Air conditioner
    Hydraulic accumulators
    First aid measures
    Battery isolating switch
    Apply the feeder housing safety lock
    Jacking up the machine
    Putting the machine out of operation
01 Engine
  0102 Complete component
    Diesel engine
      Work preparation
      Special tool
      Installation
  0125 Injection / Fuel system
    Fuel tank
      Work preparation
      Special tool
      Installation
  0135 Cooling system
    Cooling system
      Work preparation
      Special tool
      Removing the charge air cooler
      Installing the charge air cooler
      Removing the radiator
      Installing the radiator
      Removing the fan blades
      Installing the fan blades
  0140 Exhaust system
    Silencer
      Removing the silencer
      Installing the silencer
  0150 Engine attachment parts
    Engine attachment parts
      Removing the alternator (G002)
      Installing the alternator (G002)
      Removing the electric starting motor (M021)
      Installing the electric starting motor (M021)
02 Gearbox / Clutch / Universal drive shaft
  0210 Oscillation damper
    Engine output
      Work preparation
      Special tool
      Removing / disassembling the engine output
      Assembling / installing the engine output
      Removing the engine output pulley
      Installing the engine output pulley
03 Chassis
  0315 Drive axle
    Drive axle
      Work preparation
      Installation
    Wheel bolt
      Work preparation
      Special tool
      Installation
    Final drives
      Work preparation
      Special tool
      Removal / disassembly
      Assembly / installation
    Manual gearbox
      Work preparation
      Special tool
      Removal / disassembly
      Assembly / installation
      Adjusting the gearshift
    Differential
      Work preparation
      Special tool
      Disassembling the differential
      Assembling the differential
    Ground drive motor (2007)
      Work preparation
      Installation
  0320 Steering axle
    Rear axle
      Work preparation
      Installation
04 Brake
  0405 Service brake
    Service brake
      Work preparation
      Special tool
      Removing the brake shoes
      Installing the brake shoes
      Removing the brake drum
      Installing the brake drum
      Removing the master cylinder (3165 / 3166)
      Installing the master cylinders (3165 / 3166)
      Removing the wheel brake cylinder (3107)
      Installing the wheel brake cylinder (3107)
      Venting the service brake
      Adjusting the service brake
  0415 Parking brake
    Parking brake
      Work preparation
      Special tool
      Removing the brake shoes
      Installing the brake shoes
      Removing the rope
      Installing the rope
      Adjusting the parking brake
05 Steering
  0505 Steering
    Steering
      Work preparation
      Special tool
      Removing the steering wheel
      Installing the steering wheel
      Removing the steering column
      Installing the steering column
      Remove steering unit (6009)
      Installing the steering unit (6009)
      Checking and adjusting the steering unit (6009)
    Rear axle hydraulic cylinder (3023)
      Work preparation
      Special tool
08 Drives
  0800 Drive diagram
    AVERO 240 drive diagram, left side
    AVERO 240 drive diagram, right side
  0809 Hydraulic drive
    Belt (R5)
      Removing the driven pulley
      Installing the driven pulley
  0814 Intermediate shaft
    Grain delivery intermediate drive shaft
      Installation
  0820 Front attachment drive
    Belt (R1)
      Work preparation
      Special tool
      Installing the drive pulley
      Installing the drive pulley
      Removing / disassembling the slip clutch
      Assembling / installing the slip clutch
    Belt (R2)
    Belt (R16)
      Special tool
    Front attachment clutch hydraulic cylinder (3052)
      Work preparation
      Special tool
  0841 Threshing mechanism drive
    Belt (R3)
      Work preparation
      Removing the driven pulley
      Installing the driven pulley
    Belt (R15)
      Installing the drive pulley
      Installing the drive pulley
      Removing the driven pulley
      Installing the driven pulley
    Belt (R42)
      Work preparation
      Special tool
      Removing / disassembling the threshing drum variable-speed drive (hydraulic)
      Assembling / installing the threshing drum variable-speed drive (hydraulic)
      Removing / disassembling the threshing drum variable-speed drive (spring-loaded)
      Assembling / installing the threshing drum variable-speed drive (spring-loaded)
  0842 Separation drive
    Belt (R9)
      Work preparation
      Special tool
      Removing the driven pulley
      Installing the driven pulley
    Belt (R10)
      Work preparation
      Special tool
      Removing the driven pulley
      Installing the driven pulley
  0843 Cleaning system drive
    Belt (R6)
    Belt (R7)
      Work preparation
      Special tool
      Removing the fan adjustment motor (M003)
      Installing the fan adjustment motor (M003)
      Removing / disassembling the fan variable-speed drive (electric)
      Assembling / installing the fan variable-speed drive (electric)
      Removing / disassembling the fan variable-speed drive (spring-loaded)
      Assembling / installing the fan variable-speed drive (spring-loaded)
    Belt (R8)
      Work preparation
      Special tool
      Removing the driven pulley (grain auger)
      Installing the driven pulley (grain auger)
      Removing the driven pulley (returns auger)
      Installing the driven pulley (returns auger)
      Removing the driven pulley (sieve pan drive shaft)
      Installing the driven pulley (sieve pan drive shaft)
  0860 Straw discharge drive
    Belt (R40)
      Work preparation
      Removing the driven pulley
      Installing the driven pulley
    Belt (R41)
    Belt (R11)
      Special tool
      Removing the driven pulley
      Installing the driven pulley
  0861 Grain delivery drive
    Belt (R4)
      Work preparation
      Special tool
      Removing the driven pulley
      Installing the driven pulley
    Chain (K55)
      Special tool
      Removing the driven sprocket of chain (K55)
      Installing the driven sprocket of chain (K55)
      Removing the drive sprocket of chain (K55)
      Installing the drive sprocket of chain (K55)
09 Hydraulic system
  0900 Hydraulic system – General
    Hydraulic system – General
      Work preparation
      Special tool
      Venting the hydrostatic system (with the system completely drained)
  0905 Hydraulic oil tank
    Hydraulic oil tank (1010)
      Work preparation
      Special tool
      Creating a vacuum in the hydraulic oil tank (1010)
      Checking and adjusting the low-pressure hydraulic system pressure-regulating valve (7142)
  0907 Hydraulic oil cooler
    Hydraulic oil cooler (1009)
      Work preparation
      Special tool
      Installation
  0910 Pumps
    Ground drive pump (2009 / 2011)
      Work preparation
      Special tool
      Installation
    Pump (triple pump) (2078 / 2005 / 2018)
      Work preparation
      Special tool
      Installation
  0915 Hydraulic lines
    Multicoupler (8011)
      Work preparation
      Special tool
      Removing / disassembling the female coupling
      Assembling / installing the female coupling
  0920 Valves
    Low-pressure hydraulic system valve block (Y021 / Y035 / Y088)
      Work preparation
      Special tool
    Main valve block
      Work preparation
      Special tool
      Checking and adjusting the working hydraulics pressure relief valve (7003)
    Reversing / AUTO CONTOUR valve block
      Work preparation
      Special tool
10 Electrical / Electronic equipment
  1000 Electrical / Electronic equipment general
    Electrical / electronic equipment – General
      Special tool
  1010 Central electrics
    Central terminal compartment
      Removing the basic central terminal compartment circuit board
      Installing the basic central terminal compartment circuit board
      Removing the roof central terminal compartment circuit board
      Installing the roof central terminal compartment circuit board
  1030 Board computer / Indicators
    Terminal (A101)
      Removing the monitor (A101)
      Installing monitor (A101)
  1035 Operation / Multifunction control lever
    Ground speed control lever
      Work preparation
      Removing the multifunction handle (C001)
      Installing the multifunction handle (C001)
12 Cab / Operator’s platform
  1210 Cab
      Work preparation
      Special tool
      Removing the windscreen
      Installing the windscreen
  1230 Seat
    Driver’s seat
      Installation
  1235 Cab heater
    Cab heater
      Work preparation
      Special tool
      Removing the radiator
      Installing the radiator
      Removing the regulating valve
      Installing the regulating valve
      Removing the cab fan with motor (M007 / M026)
      Installing the cab fan with motor (M007 / M026)
  1240 Air condition
    Air conditioner
      Work preparation
      Special tool
      Removing the evaporator
      Installing the evaporator
      Removing the expansion valve
      Installing the expansion valve
      Removing the A/C-MATIC module (A006)
      Installing the A/C-MATIC module (A006)
      Removing A/C-MATIC sensor (B086 / B087 / B088)
      Installing A/C-MATIC sensor (B086 / B087 / B088)
      Removing the condenser
      Installing the condenser
      Removing the air conditioner compressor (G002)
      Installing the air conditioner compressor (G002)
      Removing the filter receiver drier
      Installing the filter receiver drier
      Discharging / topping up refrigerant
      Flushing the air conditioner
20 Crop feeding
  2002 Front attachment
    Reel drive hydraulic pump (2013)
      Work preparation
      Special tool
      Installation
21 Feeder unit
  2110 Feed rake
    Feed rake conveyor
      Work preparation
      Removing the feed rake conveyor
      Installing the feed rake conveyor
      Changing the feeder chains
      Removing the slats
      Installing the slats
    Top shaft
      Work preparation
      Special tool
      Installation
    Return roller
      Work preparation
      Special tool
      Installation
    Intermediate drive shaft
      Special tool
      Installation
    Reversing
      Work preparation
      Special tool
      Removal / disassembly
      Assembly / installation
      Adjustment
    Reverser drive hydraulic cylinder (3053)
      Work preparation
      Special tool
    Raise / lower front attachment hydraulic cylinder (3051)
      Work preparation
      Special tool
    Front attachment dampening valve block
      Work preparation
      Special tool
    Front attachment dampening valve block (with AUTO CONTOUR)
      Work preparation
      Special tool
    Reversing valve block
      Work preparation
      Special tool
26 Ground guidance
  2605 AUTO CONTOUR
    AUTO CONTOUR hydraulic cylinder (3005 / 3006)
      Work preparation
      Special tool
41 Threshing mechanism
  4105 Drum housing
    Stone trap
      Installation
  4110 Accelerator drum
    Impeller
      Work preparation
      Special tool
      Removing the right impeller bearing
      Installing the right impeller bearing
      Removing the left impeller bearing
      Installing the left impeller bearing
      Removing the impeller
      Installing the impeller
  4115 Preconcave
    Preconcave
      Work preparation
      Installation
  4120 Threshing drum
    Threshing drum
      Work preparation
      Special tool
      Removing the right threshing drum bearing
      Installing the right threshing drum bearing
      Removing the left threshing drum bearing
      Installing the left threshing drum bearing
      Removing / disassembling the threshing drum (standard version)
      Assembling / installing threshing drum (standard version)
  4125 Threshing concave
      Work preparation
      Special tool
      Installation
  4130 Impeller
    Impeller
      Work preparation
      Special tool
      Removing the right impeller bearing
      Installing the right impeller bearing
      Removing the left impeller bearing
      Installing the left impeller bearing
      Removing / disassembling the impeller (universal / maize / rice)
      Assembling / installing the impeller (universal / maize / rice)
  4140 Returns
      Work preparation
      Removing the returns elevator chain
      Installing the returns elevator chain
      Removing / disassembling the returns elevator
      Assembling / installing the returns elevator
      Removing the top returns auger
      Installing the top returns auger
      Removing the bottom returns auger
      Installing the bottom returns auger
      Removing the returns elevator boot
      Installing the returns elevator boot
  4180 Hydraulic threshing mechanism
    Threshing drum variable-speed drive valve block
      Work preparation
      Special tool
    Threshing mechanism hydraulic cylinder (3012)
      Work preparation
      Special tool
    Threshing drum variable-speed drive hydraulic cylinder (3011)
      Work preparation
      Special tool
    Threshing drum variable-speed drive rotary coupling (4041)
      Work preparation
      Special tool
42 Separation
  4210 Straw walker
    Straw walkers
      Work preparation
      Special tool
      Removing the straw walker racks
      Installing the straw walker racks
      Removing / disassembling the front straw walker crankshaft
      Assembling / installing the front straw walker crankshaft
      Removing / disassembling the rear straw walker crankshaft
      Assembling / installing the rear straw walker crankshaft
    Intensive separation system
      Work preparation
      Removing / disassembling the intensive separation system shaft
      Assembling / installing the intensive separation system shaft
      Removing the stripper plate
      Installing the stripper plate
43 Cleaning system
  4320 Sieves / Sieve pan
    Sieve pan
      Work preparation
      Removing the upper sieve frame with preparation floor
      Installing the upper sieve frame with preparation floor
      Removing the lower sieve frame
      Installing the lower sieve frame
      Setting the sieve pan to centre position
    Rocker arm drive
      Removing the rocker arm drive shaft
      Installing the rocker arm drive shaft
    3-D cleaning system
      Work preparation
      Special tool
      Installation
      Adjustment
    3-D pendulum control (6001)
      Work preparation
      Special tool
    3-D cleaning system hydraulic cylinder (3001)
      Work preparation
      Special tool
  4325 Cleaning fan
      Removing the left / right fan bearing
      Installing the left / right fan bearing
      Removing / disassembling the fan rotor
      Assembling / installing the fan rotor
60 Crop discharge / straw discharge
  6010 Straw chopper
    Straw chopper
      Work preparation
      Special tool
      Removing the right straw chopper bearing
      Installing the right straw chopper bearing
      Removing the left straw chopper bearing
      Installing the left straw chopper bearing
      Adjusting the straw chopper guide plate position switch (Z059)
      Removing the spreader
      Installing the spreader
61 Grain delivery
  6115 Grain tank filling
    Grain tank filling
      Work preparation
      Special tool
      Removing the grain elevator chain
      Installing the grain elevator chain
      Removing the grain elevator (bottom)
      Installing the grain elevator (bottom)
      Removing the grain elevator top
      Installing the grain elevator top
      Removing the grain elevator boot
      Installing the grain elevator boot
      Removing the grain tank filler auger
      Installing the grain tank filler auger
      Removing the bottom grain auger
      Installing the bottom grain auger
      Removing the top shaft of grain elevator top
      Installing the top shaft of grain elevator top
  6120 Grain tank unloading
    Grain tank unloading
      Work preparation
      Removing the grain tank unloading auger
      Installing the grain tank unloading auger
      Removing / disassembling the equalising auger
      Assembling / installing the equalising auger
      Removing the grain tank unloading tube auger
      Installing the grain tank unloading tube auger
      Removing the grain tank unloading tube
      Installing the grain tank unloading tube
      Replacing the wear ring
    Grain tank unloading valve block
      Work preparation
      Special tool
    Grain tank unloading tube hydraulic cylinder (3020)
      Work preparation
      Special tool
    Grain tank unloading hydraulic cylinder (3021)
      Work preparation
      Special tool
00 0300 901 0.pdf:
CROP TIGER 40 TERRA TRAC STD/MID
Table of contents
Introduction
  General Information
    Handling the manual
      Texts and figures
      Document structure based on the assembly structure
      Search and find
      Directions
      Abbreviations
      Technical terms
    Validity of manual
  General repair instructions
    Technical specifications
    Reason of damage
    Spare parts
      Alternator
    Welding work
    Drive belts / drive chains
    Taper ring fasteners
    Gib head key joints
      Dismounting
      Installation
    Self-locking bolts
    Liquid locking compound
    Lock collar bearing
      Dismounting
      Installation
    Adapter sleeve bearings
      Dismounting
      Installation
    Ferrule fittings
      Screwing in
      Non-tight ferrule connection
    Progressive ring fittings on hydraulic lines
    Sealing cone fittings
    Hydraulic hoses
    Information on proper repairs
  Torque settings
    Tightening torques for metric standard threads
    Tightening torques for metric fine thread screws
    Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
    Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
    Tightening torques for SDS hydraulic male connectors
    Tightening torques for direction-adjustable SDE hydraulic male connectors
    Tightening torques for hydraulic swivel fittings
    Tightening torques for hollow screws DIN 7643
    Tightening torques for worm drive hose clamps
    Tightening torque for spring-loaded worm drive hose clamps
  Technical specifications
    Lubricants
  General Information
    Of special importance
    Identification of warning and danger signs
    General safety and accident prevention regulations
    Combine-harvester safety and accident prevention regulations
    Crop / straw discharge
    Leaving the machine
    Grain tank
    Adjustment and maintenance operations
    Risk of injury by hydraulic liquid
    Hydraulic accumulators
    First aid measures
    Battery isolating switch
    Apply the feeder housing safety lock
    Jacking up the machine
    Putting the machine out of operation
01 Engine
  0102 Complete component
    Diesel engine
      Overview of TATA 497 TC 48 Diesel engine
      Removal of Diesel Engine:
      Work preparation
      Special tool
      Panels and flaps:
      Starter relay:
      Alternator:
      EGR valve:
      Hydraulic hoses:
      Acclerator rod:
      Diesel pipe:
      Threaded fork:
      Air pump:
      Air reservoir:
      Torque fittings:
      Installation:
        Work Preparation:
      Diesel engine:
      Air reservoir:
      Air pump:
      Threaded fork:
      Accelerator rod:
      Hydraulic hoses:
      EGR valve:
      Alternator:
      Starter realy:
      Panels and Flaps:
      Finalization:
  0125 Fuel system
    Fuel tank-CT 40 Terra Trac STD
    Fuel tank
      Before removal:
      Work preparation:
      Special tool
      Removal of fuel tank:
      Support rod:
      Electric system;
      Fuel tank:
      Installation
      Electric system:
      Support rod:
      Finalization:
    Fuel tank-CT 40 Terra Trac MID
    Fuel tank
      Before removal:
      Work preparation:
      Removal of fuel tank:
      Installation
      Finalization:
  0135 Cooling System
    Cooling system:
      Cooling sytem:
      Work preparation
      Special tool:
      Removal of oil cooler:
      Hydraulic hoses:
      Oil cooler:
      Removal of Radiator:
      Coolant reservoir:
      Removal of axial flow fan:
      Installation:
      Cooling System:
      Installation of axial flow fan:
      Air reservoir:
      Installation of oil cooler:
      Hydraulic hoses:
      Finalization:
  0140 Exhaust system
    Silencer
      Silencer:
      Work preparation
      Removal of silencer
      Installation of silencer:
      Silencer:
      Finalization:
  0145 Air intake
    Air intake
      Removal:
      Installation:
      Finalization
02 Gearbox / Clutch / Universal drive shaft
  0210 Oscillation damper
    Complete gearbox:
      Work preparation:
      Remove the Hydraulic Gearbox:
      Installation of Complete gearbox:
      Finalization:
    Engine output
      Work preparation
      Special tool
      Removal of the engine output pulley:
      Installation of the engine output pulley:
      Removal of the oscillation damper:
      Installation of the oscillation damper:
03 Chassis
  0355 Track roller unit
    Crawler track unit:
      General:
      Work preparation:
      Special tool:
      Removal of Rubber tracks:
      Guide wheel:
      Support wheel:
      Rubber track:
      Driving gear:
      Installation of Rubber track
      Driving gear
      Rubber track:
      Support wheel:
      Guide wheel:
      Finalization:
08 Drives
  Drive diagram left side CROP TIGER 40 MID
  Left side drive diagram CROP TIGER 40 TERRA TRAC STD
  Drive diagram right side CROP TIGER 40 MID
  Right side drive diagram CROP TIGER 40 TERRA TRAC STD
  0820 Front attachment drive
    Belt (R3)
      Special tool
      Work preparation
      Removal:
      Installation of the drive pulley
    Chain (K1b)
      Removal of the Reel sprocket:
      Installation of the reel sprocket
    Belt (K1a)
    Chain (K2)
      Special tool
      Removal of the driven Sprocket:
      Installation of the driven sprocket
  0821 Feeder unit drive
    Belt (R10b)
      Special tool:
      Removal of the driven pulley:
      Installation of the driven pulley:
    Belt (R10a)
      Removal of the driven pulley
      Installation of the driven pulley:
      Removal of the drive pulley:
      Installation of the drive pulley:
  0841 Threshing mechanism drive
    Belt (R12)
      Removal of the driven pulley:
      Installation of the driven pulley:
    Chain (K11)
      Removal of driven sprocket:
      Installation of driven sprocket:
    Belt (R14)
      Special tool
      Removal of the driven pulley:
      Installation of the driven pulley:
  0843 Cleaning system drive
    Belt (R16)
      Removal of the driven pulley:
      Installation of the driven pulley:
    Belt (R17)
      Removal of the driven pulley
      Installation of the driven pulley:
09 Hydraulic system
  hydraulic oil reservior
    Hydraulic system:
      Hydraulic oil reservoir:
      Before removal:
      Work preparation:
      Removal:
      Drain the oil from Reservoir:
      Checking and adjusting the low-pressure hydraulic system at pressure-regulating valve
      Topping up the Hydraulic oil:
      Finalization:
  0907 Hydraulic oil cooler
    Hydraulic oil cooler
      Work preparation:
      Removal:
      Installation:
      Finalization:
  0910 Pumps
    Hydraulic pump:
      Work preparation:
      General:
      Removal of hydraulic Pump :
      Installation of hydraulic pump:
      Finalization:
  09020 Valves-CT 40 Terra Trac STD
    Main valve
      Work preparation:
      Removal:
      Installation:
      Finalization:
  09020 Valves-CT 40 Terra Trac MID
10 Electrical / Electronic equipment
  1010 Central electrics
    Central terminal compartment
      Work preparation
      Removal of Operating console
      Installation of the central terminal compartment circuit board
      Finalization
  1020 Driving lights
    Driving lights:
      Work preparation:
      Removal of driving lights:
      Installation:
      Finalization:
  1025 Working lights
    Working lights:
      Work preparation:
      Removal of working lights:
      Installation:
      Finalization:
  1035 Operation / Multifunction lever
    Control lever:
      Work preparation
      Removal of control lever
      Installation of control lever
      Removal of Battery:
      Installation of battery:
      Finalization
12 Cab / Operator’s platform
  1215 Operator’s platform
      Before removal
      Removal of Sun roof
      Installation of Sun roof
    Operating console
      Before removal
      Removal of Operating console
      Installation of operating console
      Finalization:
  1225 Mirror
      Removal of mirror
      Installation of mirror
  1230 Seat
      Removal of seat
      Installation of seat
20 Crop feeding
  2015 Cutter bar-CT 40 Terra Trac STD
    Reel drive
      Work preparation:
      Removal of Reel drive:
      Installation:
      Installation of reel drive:
      Finalization:
  2015 Cutter bar-CT 40 Terra Trac MID
    Reel drive
      Work preparation:
      Removal:
      Removal of reel drive:
      Installation:
      Installation of reel drive:
      Removal of reel tines
      Installation of reel tines
      Reel drive variator pulley
      Removal of Lower variator pulley:
      Installation of lower variator pulley
      Removal of upper variator pulley
      Installation of upper variator pulley
      Finalization:
21 Feeder unit
  2110 Feed rake for CT 40 Terra Trac STD
    Feeder Unit
      CT 40 Terra Trac STD
      Removal of front attachment:
      Removal of feed rake conveyer:
      Installation of feed rake conveyor:
    Installation of the front attachment
      Finalization:
  2110 Feed rake for CT 40 Terra Trac MID
    Feeder Unit
      CT 40 Terra Trac MID
      Removal of Front attachment:
      Removal of feed rake conveyer:
      Installation of feed rake conveyor:
    Installation the front attachment
      Finalization
23 Mower unit
  2300 Mower unit-CT 40 Terra Trac STD
    Mower unit
      Work preparation:
      Special tool:
      Removal:
      Removal of mow blade:
      Installation:
      Finalization:
  2300 Mower unit-CT 40 Terra Trac MID
    Mower unit
      Work preparation:
      Special tool:
      Removal:
      Removal of Double finger:
      Installation of double finger
      Removal of mow blade
      Installation of Mow blade
      Finalization:
41 Threshing mechanism
  4120 Threshing Rotor
    Threshing Rotor:
      Work preparation:
      Special tool:
      Removal:
      Installation:
      Finalization:
  4125 Threshing concave
    Threshing concave
      Work preparation
      Removal:
      Threshing concave varients:
      Installation:
  4132 Feed augers
    Stone trap
      Work preparation:
      Removal:
      Installation:
      Finalization:
43 Cleaning system
  4320 Sieves / Sieve pan
    Sieve pan
      Work preparation
      Sieve pan:
      Installation:
      Finalization:
  4325 Cleaning fan
    Cleaning fan
      Work preparation:
      Special tool
      Removal:
      Side cover:
      Fan shaft:
      Installation:
      Fan shaft:
      Side cover
      Finalization:
61 Grain delivery
  6115 Grain tank filling
    Return elevator
      Work preparation:
      Removal:
      Rubber pad:
      Chain tension:
      Installatiom:
      Finalization:
    Grain elevator:
      Work preparation:
      Removal:
      Rubber pad:
      Chain tension:
      Installation:
      Finalization:
  6120 Grain tank unloading tube-CT 40 Terra Trac MID
    Grain tank unloading tube
      Work preparation:
      Removal of Top unloading system
      Hydraulic hose routing in motor and cylinder
      Hydraulic hose routing in direction control valve
      Unloading tube-2
      Plastic cover
      Triangular support
      Unloading tube-1
      Unloading tube support
      Hydraulic motor
      Hydraulic cylinder
      Pre-assembly
      Installation of top unloading system
      Pre assembly
      Hydraulic cylinder
      Hydraulic motor
      Unloading tube support
      Unloading tube-1
      Triangular support
      Plastic cover
      Unloading tube-2
      Hydraulic hose routings in direction control valve
      Hydraulic hose routing in motor and cylinder
      Finalization:
  6120 Grain tank unloading tube- CT 40 Terra Trac STD
    Grain tank unloading tube
      Work preparation:
      Removal of unloading tube:
      Greasing:
      Installation of unloading tube:
      Finalization:
80 Various components / Machine body
  Panellings / hoods
    Pannelings:
      Common Torque values:
      Work preparation:
      Removal of Engine rear panel
      Engine rear panel:
      Installation of engine Rear panel:
      Removal of Cutter bar panel:
      Lower panel:
      Upper panel:
      Installation of Cutter bar panel:
      Upper panel:
      Lower panel:
      Left side flap:
      Removal of left side flap:
      Installation of left side flap:
      Removal of right side-front flap:
      Removal of front flap:
      Removal of right side-rear flap:
      Rear flap:
      Installation of right side flaps
      Rear flap:
      Front flap:
      Removal of radiator panel:
      Installation of radiator panel:
      Finalization:
John Deere Repair Technical Manual PDF
John Deere Repair Technical Manual PDF
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