Claas Disco 8500 (F63) Mower Operator Manual EN

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00 0297 063 3.pdf
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00 0297 063 3.pdf:

DISCO 9200 C CONTOURDISCO 9200 RC CONTOURDISCO 8500 C CONTOURDISCO 8500 RC CONTOUR
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notices
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on warranty
1.1.7 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Staying between the tractor and the machine
2.2.7 Hitching the tractor to the machine
2.2.8 Risk of injury from rotating shafts
2.2.9 Structural changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine while it is running
2.2.12 Operation only after proper putting into operation
2.2.13 Technical condition
2.2.14 Danger due to damage to the machine
2.2.15 Respecting technical limit values
2.2.16 Danger from machine parts running on
2.2.17 Keeping protective equipment functional
2.2.18 Personal protective equipment
2.2.19 Wearing suitable clothing
2.2.20 Removing dirt and loose objects
2.2.21 Preparing the machine for road travel
2.2.22 Hazards when driving on the road and in the field
2.2.23 Parking the machine safely
2.2.24 Unsupervised parking
2.2.25 Unsuitable operating materials
2.2.26 Safe handling of operating and auxiliary materials
2.2.27 Environmental protection and disposal
2.2.28 Lethal electrocution from overhead lines
2.2.29 Behaviour in case of voltage flash-over from overhead lines and when lightning strikes
2.2.30 Noise may cause health damage
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Only carry out work on the machine when it is shut down
2.2.34 Maintenance operations and repairs
2.2.35 Lifted machine parts and loads
2.2.36 Danger from welding work
2.3 Safety decals on the machine
2.3.1 Layout of safety decals
2.3.2 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Overview of machine
3.1.2 Overview of cutting disc direction of rotation
3.1.3 Overview of cutting disc direction of rotation
3.1.4 Function of DISCO 9200 C / DISCO 8500 C
3.1.5 Function of DISCO 9200 RC / 8500 RC
3.2 Optional equipment
3.2.1 High-cut skids*
3.2.2 Double high-cut skids*
3.2.3 Wear skids*
3.2.4 Bar protection*
3.2.5 Crop spreader*
3.2.6 Slip-on yoke for 8-piece universal drive shaft*
3.2.7 Slip-on yoke for 21-piece universal drive shaft*
3.2.8 OPERATOR*
3.2.9 EASY on board App*
Requirements made on the tablet (not included in the shipping package)
3.2.10 Ground speed signal cable*
3.2.11 Battery cable*
3.2.12 Order printer for ISOBUS*
3.2.13 Hydraulically folding safety frames*
3.2.14 Adapter balls, category IV*
3.2.15 Lighting adapter for USA*
3.2.16 Legal equipment for France*
3.3 Identification plate and vehicle identification number
3.3.1 Spare parts and technical questions
3.3.2 Machine identification plate
3.4 Information on the machine
3.4.1 Program version
3.4.2 Marking of pressure gauge, setting aid, machine frame and arm
3.4.3 Stickers on the machine
4 Operating and control elements
4.1 Controls
4.1.1 Hydraulic hose
4.1.2 Attachable frame
4.1.3 Swathing plates
4.1.4 Chicane plate
4.2 Display elements
4.2.1 Pressure gauge
4.2.2 Adjusting aid
4.3 OPERATOR
4.3.1 Overview of OPERATOR*
4.4 Monitor
4.4.1 Overview of monitor
4.4.2 Menu bar
4.4.3 Status bar
4.5 menu
4.5.1 Mower units in transport position
4.5.2 Mower units in working position
4.5.3 menu – Optional displays
4.6 menu
4.6.1 Overview of default display
4.6.2 Overview of optional displays
4.6.3 Overview of further displays
4.7 menu
4.7.1 overview
4.7.2 Overview of – optional displays
4.8 menu
4.8.1 Overview of
4.8.2 Machine performance total counter
4.9 menu
4.9.1 overview
4.9.2 Basic adjustment (Initialising)
5 Technical specifications
5.1 DISCO 9200 C
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements on the tractor
5.1.4 Version
5.1.5 Sound pressure level
5.1.6 Lubricants
5.2 DISCO 9200 RC
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements on the tractor
5.2.4 Version
5.2.5 Sound pressure level
5.2.6 Lubricants
5.3 DISCO 8500 C
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements on the tractor
5.3.4 Version
5.3.5 Sound pressure level
5.3.6 Lubricants
5.4 DISCO 8500 RC
5.4.1 Dimensions
5.4.2 Weights
5.4.3 Requirements on the tractor
5.4.4 Version
5.4.5 Sound pressure level
5.4.6 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switch off and secure the tractor and machine
6.1.2 Securing the raised machine
6.2 Adapting the tractor
6.2.1 Checking the ballasting of the tractor
Calculating the minimum front ballast
Calculating the minimum rear ballast
Calculating the actual front axle load
Calculating the actual total weight
Calculating the actual rear axle load
Calculation table
6.2.2 Mark the connections of hydraulic hoses on the tractor
6.2.3 Installing the OPERATOR*
6.3 Adapting the machine
6.3.1 Universal drive shaft – checking the length
6.3.2 Adapting the length of the universal drive shaft
6.3.3 Fitting the universal drive shaft to the machine
6.3.4 Adapting the lower and upper link category
Adapting the lower link category
Adapting the upper link category
6.3.5 Adapting the lower link pin position
6.3.6 Attaching the double high-cut skids*
6.3.7 Installing the high-cut skids*
6.3.8 Removing the high-cut skids*
6.3.9 Installing wear skids*
6.3.10 Adapting the overlap
Relocating mower units
6.3.11 Replacing the pulley*
6.4 Hitching the machine
6.4.1 Fitting the lower link
6.4.2 Fitting the upper link
6.4.3 Installing the universal drive shaft
6.4.4 Attach the hydraulic hose connections for the hydraulic lift
6.4.5 Attach the hydraulic hose connections for load relief
6.4.6 Connecting the lighting cable
6.4.7 Connecting the OPERATOR*
6.4.8 Raising the stands
6.5 Unhitching the machine
6.5.1 Lowering the stands
6.5.2 Disconnecting the OPERATOR*
6.5.3 Disconnecting the lighting cable
6.5.4 Detach the hydraulic hose connection for the load relief
6.5.5 Disconnecting the hydraulic hoses for lifting
6.5.6 Removing the universal drive shaft
6.5.7 Unhinging the upper link
6.5.8 Unhinging the lower link
6.6 Prepare road travel
6.6.1 Folding up the lateral safety guards
6.6.2 Swinging to transport position
6.7 Preparing the working position
6.7.1 Folding to working position
6.7.2 Folding down the lateral safety guards
6.8 Loading the machine
6.8.1 Loading the machine
7 Operation
7.1 General safety precautions
7.1.1 Prior to operation
7.2 Driving on the road
7.2.1 Driving on public roads
7.2.2 Transport width with double high-cut skids* fitted
7.3 Fieldwork settings
7.3.1 Adjusting the attachable frame
7.3.2 Adjusting the load relief of the mower units
7.3.3 Overview of balancing pressure settings
7.3.4 Adjusting the cutting height
7.3.5 Adjusting the tine conditioner
7.3.6 Adjusting the roller conditioner
7.3.7 Mowing without conditioner effect
7.3.8 Adjusting the swathing width
7.3.9 Adjusting the crop spreader*
7.3.10 Engaging collision protection
7.3.11 Retensioning the collision protection
7.4 Fieldwork
7.4.1 To be observed during fieldwork
7.4.2 Machine use
7.4.3 Adapting the PTO speed
7.4.4 Mowing methods
7.4.5 Headland position
7.4.6 Instructions for mowing
7.4.7 Difficult operating conditions
7.4.8 Recommendation for environmental protection
7.5 ISOBUS control unit
7.5.1 Description
General instructions
7.5.2 Explanations of ISOBUS terminology
7.6 OPERATOR
7.6.1 OPERATOR* recommendations
7.6.2 Operating the OPERATOR*
7.7 EASY on board App
7.7.1 EASY on board App* recommendations
7.7.2 Operation of the EASY on board App*
7.8 Switching the terminal on and off
7.8.1 Switching on the terminal
7.8.2 Starting the control program
7.8.3 Pressing keys
7.8.4 Switching off the terminal
7.8.5 Switching off the control program automatically
7.8.6 Changing the menu
7.9 Control unit transport position
7.9.1 Lifting mower units into the transport position
7.9.2 Lowering the mower units from the transport position
7.10 Control unit working position
7.10.1 Lifting and lowering both mower units
7.10.2 Lifting and lowering mower units individually
7.10.3 Deactivating the mower unit individual lift automatically
7.10.4 Saving the height settings of the mounting frame
7.11 Safety guard control
7.11.1 Folding the safety guards
7.12 Control unit, settings
7.12.1 Adjusting the headland height
7.12.2 Adjusting the load relief of the mower units
7.12.3 Adjusting the overlap when driving along a crop edge
7.13 Control unit, drive monitoring
7.13.1 Drive monitoring
7.13.2 Setting the maximum speed difference
7.13.3 Listen to the signal tone
7.14 Control unit, maintenance counter
7.14.1 Maintenance alarm
Deleting the maintenance alarm
7.15 Control unit, order management
7.15.1 Displaying order data
Order-dependent counters
Order-independent counters
Selecting an order
Printing an order
7.15.2 Creating a job
7.15.3 Switching data recording on and off
7.15.4 Activating and deactivating the area counter for the front mower unit
7.15.5 Displaying recorder summaries for machine performance
7.16 Control unit, fault messages
7.16.1 Alarm screen
7.16.2 Warning message: Front mower connecting cable
7.16.3 Sensor faults
7.17 Control unit, basic settings (initialisation)
7.17.1 Learning the end stop
7.17.2 Restoring factory settings
Factory settings
7.17.3 Reloading the control programme
7.18 ISOBUS Auxiliary function (AUX)
7.18.1 Available functions
7.18.2 Programmable keys for the CLAAS tractor
CEBIS version of CLAAS AXION 900 / AXION 800 / ARION 600
7.18.3 Converting the FENDT Vario tractor terminal
7.18.4 Programmable keys for the Fendt Vario tractor
Fendt Vario 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4 – suggestion 1
8 Faults and remedies
8.1 Overview of problems
8.1.1 Overview of faults on the machine
8.1.2 Fault code table
8.2 Electrical and electronic system
8.2.1 Defective incandescent lamps
8.2.2 Checking the cable fuse
8.2.3 Checking and adjusting the angular sensors
8.3 Mower unit
8.3.1 The cutting disc no longer turns
9 Maintenance
9.1 Service interval overview
9.1.1 Before the harvest
9.1.2 After the first 50 operating hours
9.1.3 Every 8 operating hours
9.1.4 Every 20 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 operating hours or annually
9.1.8 Every 5 years
9.1.9 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Check the oil level in the main gearbox
9.2.3 Changing the oil in the main gearbox
9.2.4 Checking the oil level in the angle drive
9.2.5 Changing the oil in the angle drive
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Removing the friction clutch
9.3.3 Attaching the friction clutch
9.3.4 Venting the friction clutch
9.3.5 Checking the friction plates
9.3.6 Clean the friction clutches for the universal drive shafts
9.4 Universal drive shaft
9.4.1 Servicing the universal drive shafts
9.5 Hydraulic system
9.5.1 Reducing the pressure in the hydraulic system
9.5.2 Checking the hydraulic hoses
9.5.3 Checking the pressure accumulator
9.5.4 Removing the load relief cylinders
9.5.5 Fitting the load relief cylinders
9.6 Mower unit
9.6.1 Checking the oil level in the mower heads
9.6.2 Changing the mower head oil
Draining oil on the right and left
Filling in oil on the right and left
9.6.3 Check the mower knives
9.6.4 Replacing the mower knives
9.6.5 Check the mower knife holder
9.6.6 Check the adapters
9.6.7 Clean the drain opening of the feed drum
9.6.8 Check the wear bars of the feed drum
9.6.9 Check the cover plate on the feed drum
9.6.10 Check the sealing washer of the feed drum
9.6.11 Check the cutting discs
9.6.12 Replacing the cutting discs
9.6.13 Adjusting the anti-wrap guard
9.7 Crop processing unit
9.7.1 Check drive belt
9.7.2 Tensioning the drive belt
9.7.3 Tensioning the drive belt
9.7.4 Changing the drive belts
9.7.5 Changing the drive belts
9.7.6 Installing or removing tines
9.7.7 Adjusting the roller conditioner
Adjusting the tension spring
Adjusting synchronous running
Adjusting the roller clearance
9.8 Assembly parts and bodywork
9.8.1 Clean the machine
9.8.2 Preserve the machine
9.8.3 Checking the fittings
9.8.4 Check the safety guard holder
Tightening torques for the hex. nuts (3)
9.9 Lubrication plan
9.9.1 Lubricate greasing points every 8 operating hours
9.9.2 Greasing points to be greased every 20 operating hours
9.9.3 Lubricating grease points every 100 operating hours
9.9.4 Lubricating grease points every 250 operating hours
9.9.5 Lubricate greasing points every 500 operating hours or once a year
10 Putting out of operation and disposal
10.1 General information
10.1.1 Placing out of operation and disposal
11 EC declaration of conformity
11.1 DISCO 9200 C / 9200 RC / 8500 C / 8500 RC
11.1.1 EC Declaration of Conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Technical terms
12.1.2 Abbreviations

00 2348 408 0.pdf:

CEMIS 100
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

CEMIS 700
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations