Claas Avero 160 (450) Combines Technical System ES

File List:

00 0290 592 5.pdf

00 0290 592 5.pdf:

AVERO 240
AVERO 160
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
CCN Index
Introduction
Safety instructions
Safety measures and danger notices
Manual validity
Manual validity
01 Engine
0150 Engine coupled parts
Start the diesel engine
Table of measured values
Function Description
0155 Engine adjustment
Diesel engine control
Table of measured values
Function Description
Diesel engine error codes – J 1939 / engine diagnosis / parts position
CATERPILLAR C6.6
fault code
03 Chassis
0335 Propulsion
Hydrostatic propulsion, mechanically switched
Function Description
Propulsion hydraulic connection diagram
Pump unit, motor unit – hydrostatic propulsion
05 Address
0505 Address
General management system
Scheme of the neutral function
Steering-driven function diagram
09 Hydraulic
0920 Valves
Main valve
Grain Tank Discharge Pipe Valve Block
Sheller cylinder variator valve block
Head damping valve block
Steering valve block (Orbitrol)
Low pressure hydraulic system valve block
Reel drive valve block
AUTOCONTOUR valve block / reverse direction of travel
0980 Hydraulic connection diagram
Connection diagrams for the vehicle’s hydraulic system
Connection diagram of the overall hydraulic system, without radiator rotary screen reset kit
Connection diagram of the global hydraulic system, with radiator rotating screen reset kit
Check and measure
Connection diagrams of the head hydraulic installation
Cutting mechanism C370-C490 (type 527) – reel adjustment
Vario V540-V900 cutting mechanism (type 716) – reel regulation
Vario cutting mechanism V540-V1050 (type 716) – rapeseed knife drive
Folding cutter mechanism 450-540 (type 713)
10 Install. electrical/electronic
1010 Central electrical system
Base of the central electrical system
Roof central electrical installation
Fuse assignment: roof central electrical system
1012 Modules / sensors
Module summary
Module position summary
Module A008 – AUTOCONTOUR (CAC)
Occupation of modules A008 – Autocontour (CAC)
Module A012 – speed controller (SMM)
Module A015 – Engine control module
Assignment of modules A015 engine control module
Module A052 – multifunctional control (MHM)
Module A060 – hydraulic steering (HYD)
Module A101 – Instrument Panel (DBD)
1015 Cable sets
Multiple coupling
Multiple head coupling
Multiple machine coupling
Function Description
1080 Electronic connection diagram
Introduction of connection diagrams
Summary of denominations
Name of CLAAS cables
Wire colors
CAN-Bus system summary
Connection diagrams of the electrical installation of the machine (SCM) up to machine number 45100050
SCM 01 – Multiple Coupling
SCM 02 – Power supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Road Traffic
SCM 05 – Threshing organs
SCM 06 – Sensor voltage supply
SCM 07 – Dough Feed
SCM 08 – CAN 0 – Vehicle CAN / CAN 1-J1939
SCM 09 – CAN2 Front-CAN
SCM 10 – Diesel engine speed adjustment – diesel engine control
SCM 11 – Diesel Engine Control
SCM 12 – Clutch the spindle – reverse the direction of travel of the spindle
SCM 13 – Raise/lower the head
SCM 14 – Fold the head
SCM 15 – Rev speed adjustment. of the pinwheel
SCM 16 – Reel regulation
SCM 17 – Table adjustment
SCM 18 – Rapeseed knife
SCM 19 – Circulation blocking valve, hydraulic system control
SCM 20 – Speed ​​control
SCM 21 – Regulation of the rev regime. of the shelling cylinder
SCM 22 – Fan speed regulation
SCM 23 – Machine control
SCM 24 – Grain passage control
SCM 25 – Rotate the grain tank discharge tube – grain tank discharge
SCM 26 – Grain tank full indicator – rotating flashing lights
SCM 27 – Brake light
SCM 28 – Reversing horn
SCM 29 – Air conditioning equipment
SCM 30 – Windshield wipers – windshield wiper equipment
SCM 31 – Main light switching – position light
SCM 32 – Driving light
SCM 33 – Main work light switch
SCM 34 – Grain tank working lighting – return – sieve box
SCM 35 – Forward direction indicator
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module Summary
SCM 41 – Plug summary
Connection diagrams for the electrical installation of the machine (SCM) starting from machnr 45000011 / 45100051
SCM 01 – Multiple Coupling
SCM 02 – Power supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Road Traffic
SCM 05 – Threshing organs
SCM 06 – Sensor voltage supply
SCM 07 – Dough Feed
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (Front-CAN)
SCM 10 a – Diesel engine speed regulation – diesel engine control (20 km/h)
SCM 10b – Diesel engine speed regulation – diesel engine control (25 km/h)
SCM 11 – Diesel Engine Control
SCM 12 – Clutch the spindle – reverse the direction of travel of the spindle
SCM 13 a – Raise/lower the head with AUTO CONTOUR
SCM 13b- Raise / lower the head without AUTO CONTOUR
SCM 14 – Fold the head
SCM 15 – Rev speed adjustment. of the pinwheel
SCM 16 – Reel regulation
SCM 17 – Table adjustment
SCM 18 – Rapeseed knife
SCM 19 – Circulation blocking valve, hydraulic system control
SCM 20 – Speed ​ontro SCM 21 – Regulation of the rev regime. of the shelling cylinder
SCM 22 – Fan speed regulation
SCM 23 – Machine control
SCM 24 – Grain passage control
SCM 25 – Rotate the grain tank discharge tube – grain tank discharge
SCM 26 – Grain tank full indicator – rotating flashing lights
SCM 27 – Brake light
SCM 28 – Reversing horn
SCM 29 – Air conditioning equipment
SCM 30 – Windshield wipers – windshield wiper equipment
SCM 31 – Main light switching – position light
SCM 32 – Driving light
SCM 33 – Main work light switch
SCM 34 – Grain tank working lighting – return – sieve box
SCM 35 – Direction of travel indicator
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module Summary
SCM 41 – Plug summary
SCM 44 – Wheel position indicator
Header connection diagrams – soybean cutting mechanism (type 440)
T440 01 – Multiple coupling
T440 02 – Windlass
T440 03 – AUTO CONTOUR
T440 04 – Lighting
T440 05 – Autopilot
Head connection diagrams – standard cutting mechanism (type 527)
T527 01 – Multiple coupling
T527 02 – Windlass
T527 03 – AUTO CONTOUR
T527 04 – Autopilot
Head connection diagrams – folding cutting mechanism (type 713)
T713 01 – Multiple coupling
T713 02 – Windlass
T713 03 – Fold the head
T713 04 – AUTO CONTOUR
T713 05 – Lighting
T713 06 – Autopilot
Head connection diagrams – standard cutting mechanism (type 715)
T715 01 – Multiple coupling
T715 02 – Windlass
T715 03 – Rapeseed blade
T715 04 – AUTO CONTOUR
T715 05 – Autopilot
Head connection diagrams – Vario cutting mechanism (type 716)
T716 00 – Module summary
T716 01 – Multiple coupling
T716 02 – Module voltage supply / CAN-Bus
T716 03 – Windlass
T716 04 – Table adjustment
T716 05 – Rapeseed blade
T716 06 – AUTO CONTOUR
T716 07 – Autopilot
Socket database (chp CLAAS)
Example key number representation (CHP)
Plug Representation (CHP)
12 Driver’s cab/platform
1230 Seat
seat contact
Table of measured values
Function Description
1240 Air conditioning equipment
Air conditioning function
Table of measured values
Function Description
20 Reception of the harvest
2002 Head
Raise/lower head
Table of measured values
Function Description
Main valve
Connect/disconnect head
Function Description
Reverse the direction of travel of the head
Table of measured values
Function Description
Head cushioning
Table of measured values
Function Description
Head damping valve
Feed Pressure Filling Instructions
Manual transversal adjustment
Table of measured values
Function Description
AUTOCONTOUR valve block / reverse direction of travel
2010 Cutting table
Adjustment of the VARIO cutting table
Table of measured values
Function description, reel regulation
2015 Pinwheel
Raise/lower the reel
Table of measured values
Function description, reel regulation
Forward/backward windlass
Table of measured values
Function description, reel regulation
Adjustment of the speed of the reel, automation of the speed of the reel
Table of measured values
Function description, reel regulation
26 Floor guide
2605 Auto-Contour
AUTO CONTOUR (CAC) / CONTOUR
Table of measured values
Adjust CAC probe sensors
Function Description
AUTO CONTOUR valve block / reverse direction of travel
Feed Pressure Filling Instructions
41 Threshing organs
4100 Threshing organs
CONEC/DESC threshing bodies
Table of measured values
Function Description
4120 Sheller cylinder
Adjustment of the speed of the shelling cylinder
Table of measured values
Function Description
61 Grain Gathering
6120 Grain tank unloading
Grain tank unloading
Table of measured values
Function Description
Rotate the grain tank discharge tube
Table of measured values
Function Description
Diagnosis according to fault codes
FMI (Failure Mode Indicator) fault code
FMI fault code (Failure Mode Indicator)
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical failure)
FMI 08 (frequency signal defective)
IMF 09 (communication failure)
FMI 10 (signal change too fast)
IMF 11 (multiple failure)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply failure)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (Info)
Error codes
AVERO fault code list
Fault code summary
Location of components
Hydraulic installation
valve blocks
1000 Oil tank / filter / oil radiator
2000 Pump/motor
3000 Hydraulic Cylinders
4000 Restrictors/chokes
5000 Pressure accumulators
6000 Valves – mechanically operated
7000 Valves – hydraulically operated
8000 Clutches / connections
9000 Measuring points / indicator instruments
Electrical installation
To Terminal/modules
B Sensors
C Electrical/electronic devices
D Light diode
and lighting
G Voltage sources
H Signaling/light device
K Relays
M Motor (electric)
R Potentiometer/resistance
S Switch/button – cabin operation
U External control switch
V Electronic components
X Pluggable connections
and electromagnetic coil
Z Actual value switch
central electrical system
Mass points