Claas Lexion 570 Cat (574) Combines Operator Manual ES

File List:

00 0294 644 1.pdf

00 0294 644 1.pdf:

1. Introduction
1.1 General instructions
1.1.1 Using the instructions
1.1.2 Validity of instructions
1.1.3 California Council 65 warning indication
1.1.4 CLAAS Omaha Product Identification Number
2 Security measures
2.1 Safety instructions
2.1.1 Safety at work
2.1.2 Use according to the destination
2.1.3 Warning and danger signs
2.1.4 Safety signs and safety stickers
2.1.5 Position of security stickers
000 515 291 1
000 515 280 0
000 514 930 2
000 514 545 1
000 514 545 1
000 514 545 1
000 514 545 1
000 514 545 1
000 515 293 0
000 514 542 2
000 515 282 0
000 515 289 0
000 516 578 0
000 516 580 0
000 515 292 0
000 515 287 0
000 515 283 0
000 515 283 0
000 515 288 0
000 515 290 0
000 514 544 1
000 515 285 0
000 515 286 0
000 515 281 0
000 514 961 0
000 515 335 0
000 516 544 0
000 516 546 1
000 514 038 2 (1)
000 515 455 0
000 514 551 1
2.1.6 General danger signs
2.1.7 Pressurized air and water
2.1.8 Residual pressure
2.1.9 Risk of accident due to hydraulic fluid
2.1.10 Liquid collection
2.1.11 Asbestos information
2.1.12 Dispose of waste correctly
2.1.13 Insert the feed channel safety support
2.1.14 Remove the safety support from the feed channel
2.1.15 Insert the reel safety support
2.1.16 Remove the safety supports from the reel
2.1.17 Additional information
2.1.18 Burn prevention
2.1.19 Coolant liquid
2.1.20 Oil
2.1.21 Batteries
2.1.22 Battery separator switch
2.1.23 Raise the machine on blocks
2.1.24 Load and tie down the machine
2.1.25 Fire and explosion prevention
2.1.26 Fire extinguisher
2.1.27 Ether
2.1.28 Pipes, tubes and hoses
2.1.29 Fire extinguisher position
2.1.30 Tire information
2.1.31 Storm Injury Prevention
2.1.32 Up and down
2.1.33 Substitute output
2.1.34 Before starting the engine
2.1.35 Start the engine
2.1.36 Before starting work
2.1.37 Before putting the machine to work for the first time
2.1.38 Operation
2.1.39 Driving on roads
2.1.40 Park
3 Technical data
3.1 Machine overview
3.1.1 Machine details
3.1.2 Hatch key
3.2 General instructions
3.2.1 Calculation factors
3.3 CAT LEXION 570
3.3.1 Cutting mechanism
3.3.2 Threshing organs
3.3.3 Separation
3.3.4 Cleaning (standard cleaning system)
3.3.5 Grain collection
3.3.6 Engine
3.3.7 Undercarriage
3.3.8 Tires and air pressure
3.3.9 Wheel stud tightening values
3.3.10 Track width
3.3.11 Transport position / working position
3.3.12 Safety devices
3.4 System Descriptions
3.4.1 Power supply unit
3.4.2 Threshing organs
3.4.3 Separation
3.4.4 Cleaning
3.4.5 Grain collection
3.5 Identification plate / Serial number
3.5.1 Identification plate
3.5.2 Machine serial number
3.5.3 Engine serial number
CATERPILLAR C-9
3.5.4 Emission sticker
Emission sticker
3.5.5 Identification plate – straw chopper
3.5.6 Cabin number
4 Before start-up
4.1 General instructions
4.1.1 Checklist for first start-up
4.1.2 Load and tie down the machine
4.2 Cabin
4.2.1 Cabin with automatic air conditioning system
4.2.2 Automatic air conditioning system
4.2.3 Commissioning the automatic air conditioning system
Self check of the automatic air conditioning system
4.2.4 Regulate the cabin temperature
4.2.5 Manual regulation of the vaporizer fan revolutions
4.2.6 Start ECON operation
4.2.7 Turn off ECON operation
4.2.8 REHEAT operation (fogged windows)
4.2.9 Show outside temperature
4.2.10 Change the temperature display to ˚Fahrnheit
4.2.11 Foot area heating
4.2.12 Fault indication – F0 temperature meter fault (space, blue)
4.2.13 Fault indicton – F1 temperature meter fault (air outlet, yellow)
4.2.14 Fault indication – F2 temperature meter fault (outside, red)
4.2.15 Cabin with air conditioning equipment (standard equipment)
4.2.16 Put the air conditioning installation into service
4.2.17 Heating
4.2.18 Foot area heating
4.2.19 REHEAT operation (fogged windows)
4.2.20 Incident, possible causes and solutions – air conditioning equipment
4.2.21 Refrigerator
4.2.22 Refrigeration group (optional equipment)
4.2.23 Thermal bag (optional equipment)
4.2.24 Ice bucket (optional equipment)
4.2.25 Window washer equipment
4.2.26 Harvest control
4.2.27 Open or close the cabin roof
4.2.28 Cabin emergency exit
4.2.29 Overview of the driver’s platform with mechanical feed drive
4.2.30 Control desk with mechanical feed drive
4.2.31 Screen (machine progress screen)
4.2.32 Screen (harvest screen)
4.2.33 Area C keys / rotary switch D
4.2.34 Ignition contact
4.2.35 Multifunctional switch
4.2.36 Central reporter
4.2.37 Multifunctional handle
4.2.38 Reel height limitation
4.2.39 Change the position of the steering bar
Move the tie rod base forward:
Move the tie rod base rearward:
Adapt the upper part of the steering rod
4.2.40 Adjust the height of the steering wheel
4.2.41 Ag Leader® Technology
4.2.42 Ag Leader guideline values ​​for pulses per 100m (328.08ft)
4.2.43 Central electrical system
4.2.44 Index of central electrical system (up to machine no. …)
4.2.45 Engine status warning light
Discontinuous engine failure
4.2.46 Fuses
4.2.47 Relay
4.2.48 Driver’s seat
4.2.49 Driver’s pneumatic seat
Adjust the right armrest
Adjust seat depth
Seat tilt adjustment
Adjust the driver’s seat horizontally
height adjustment
Weight adjustment
Adjust the inclination of the left armrest
Lumbar support
4.2.50 Safety belt
4.2.51 Seat belt adjustment
4.2.52 seseat belt
4.2.53 Seat belt extension
4.3 Lighting and sockets
4.3.1 Advance lighting, work lights, mirrors
4.3.2 Sidefinder (optional equipment)
4.3.3 Wayfinder lighting
4.3.4 Install the rear lights
4.3.5 12 V sockets
4.3.6 CDS 5000 diagnostic connection plug
4.4 Side covers
4.4.1 Open and close the side covers and tailgate
4.4.2 Open the tailgate
4.4.3 Adjust the height of the side cover handle
4.4.4 Adjust the closure of the side cover
4.4.5 Tool drawer
Safety sticker (0516 275.1)
4.5 Mudguards
4.5.1 Assemble the fenders
4.6 Guiding axes
4.6.1 Summary of the guiding axes
4.6.2 Transform the drive steering axle 000 694 466 4 from the transport position to the working position
4.6.3 Adjust the track width of the drive steering axle 000 694 466 4
4.6.4 Transform the drive steering axle 000 694 491 2 from the transport position to the working position
4.6.5 Adjust the track width of the drive steering axle 000 694 491 2
4.6.6 Transform steering axle 000 770 172 0 from transport position to working position
4.6.7 Steering axle 000 770 172 1 – adjust track width
4.7 Hydraulic cylinders of the cutting mechanism
4.7.1 Hydraulic cylinder of springless cutting mechanism
4.7.2 Filling the pressure accumulator for CLAAS AUTO CONTOUR II
4.8 Twin wheels
4.8.1 Install the twin wheels
4.9 Grain warehouse
4.9.1 Close the grain tank outlet holes
4.10 Driving the CAT LEXION 570 / 560 combine harvester with mechanical feed drive
4.10.1 General instructions for driving the combine
4.10.2 Rotary switch for engine speed
4.10.3 Average engine idle speed
4.10.4 Start the engine
4.10.5 Forward feed/reverse feed
4.10.6 Gear change
4.10.7 Adjusting the smoothness of movement of the gear lever
4.10.8 Stop
4.10.9 Machine driving characteristics
4.10.10 Trailer driving characteristics for the cutting mechanism
4.10.11 Steer the machine
4.10.12 Engage / disengage the brake pedals from the foot brake
4.10.13 Brake shim wear indicator (up to machine no. …)
4.10.14 Parking brake
4.10.15 Stop the engine
4.10.16 CLAAS 4-wheel drive system disengage/engage
4.10.17 Towing the machine
4.10.18 Tow ahead
4.10.19 Towing from behind
4.10.20 Machine numbers for the EHS gear changing process – emergency operation, using the gear button
4.10.21 EHS gear shifting process – emergency operation, via gear button (from year of manufacture October 2006)
4.10.22 Emergency activation sticker – Electro-hydraulic gear change (EHS)
4.10.23 Mechanically placing the neutral position on the gearbox
4.10.24 Return to basic position (gear can be changed again electro-hydraulically in the gearbox)
4.10.25 Putting the gearbox in neutral position hydraulically
4.10.26 Shift into 2nd gear hydraulically
4.11 CLAAS autopilot (corn milking head)
4.11.1 Put CLAAS Autopilot into operation
Safety switch device:
4.12 CLAAS autopilot (cereal cutting mechanism)
4.12.1 Adjusting the straight line running of the combine
4.12.2 Orient the laser sensor in relation to the field
4.12.3 Rough adjustment
4.12.4 Exact adjustment
4.12.5 Laser sensor (cereal edge has been lost from sight)
4.12.6 Adjusting the right laser sensor (additional equipment)
4.12.7 Put CLAAS Autopilot into operation
Safety switch device:
4.12.8 Use in rapeseed with left side blade
5 Mount/dismount the front implement
5.1 General warnings
5.2 Assembly and general adjustments
5.2.1 Mount front implement
5.2.2 Remove front implement
5.2.3 Setting the cutting angle of the HP feed channel to the initial position (optional equipment) (up to machine no. …)
5.2.4 Adjust the cutting angle of the HP feed channel to the initial position (optional equipment) (from machine no. … to machine no. …)
5.2.5 Adjust the cutting angle of the HP feed channel to the initial position (optional equipment) (from machine no. …)
5.3 Drives
5.3.1 Assemble cardan shaft
5.3.2 Disassemble cardan shaft
5.4 Hydraulic system
5.4.1 Assemble multicoupling
5.4.2 Dismantle multicoupling
5.5 Machine body
5.5.1 Hang front implement
5.5.2 Lock front implement
5.5.3 Unlock front implement
5.5.4 Unhook front implement
6 CEBIS Management (Version 9.22)
6.1 CLAAS CEBIS on-board information system
6.2 CEBIS monitor and rotary switch
6.2.1 Area C keys
6.2.2 Rotary switch D
6.2.3 Box of flags
6.2.4 Multifunctional handle
6.2.5 Screen zones E (harvest screen)
6.3 Rotary switch D
6.4 Before first start-up
6.5 Progress screen
6.6 Harvest Screen
6.7 CLAAS CRUISE PILOT
6.7.1 Maximum speed
6.7.2 Harvest step zero point
6.8 Yield mapping
6.9 Flagging
6.10 GPS
6.10.1 ON/OFF Cartography
6.10.2 Mapping indicator
6.10.3 Load GPS data
6.11 Pre-settings of the reel
6.11.1 Horizontal position of the reel
6.11.2 Reel speed
6.11.3 Reel height
6.12 Front implement pre-adjustments
6.12.1 Distance of the starting plates
6.12.2 Cutting mechanism table length
6.12.3 CAC Adjustment
6.13 Switching dividing widths
6.14 Performance Meter
6.14.1 Components
6.14.2 Basic adjustment and calibration
6.14.3 Preparation for performance measurement
6.14.4 Humidity measurement ON/OFF, humidity correction, storage humidity
6.14.5 Fast way to obtain realistic measurement data
6.15 Performance measurement
6.15.1 Calibration factor
6.15.2 Performance zero point measurement
6.15.3 Counterbalanced
6.15.4 Checked weight
6.15.5 Humidity correction
6.15.6 Humidity measurement ON / OFF
6.15.7 Zero angle
6.15.8 Storage humidity
6.15.9 Dry crop material
6.16 Adjustment depending on the fruit
6.16.1 List of shellable fruits
Indicate LEXION values
Indicate the eigenvalues
Memorize your own values
Print the values
Indicate LEXION values
Indicate the eigenvalues
6.16.2 Clean by blowing
6.17 Registration
6.17.1 Planned assignments
Next planned assignment
Previous order planned
New order planned
Change a planned order
6.17.2 Start / Stop
6.17.3 Shipped orders
Next or previous order shipped
New batch of a dispatched order
Correct the surface
6.17.4 Daily counter
Print the daily counter
Cancel daily counter
6.17.5 Total counter
Print the total counter
6.17.6 Fruit counter
6.17.7 Copy PCMCIA card
6.18 Adjust
6.18.1 Cutting mechanism
CAC Sensitivity
Cutting height end stops
Divider Width Levels
Work position
Working width
Reel height automation
Reel Height End Stops
Cutting mechanism automation
Final stops of the horizontal adjustment of the reel
Starter plate end stops
6.18.2 Speed
Learn the speed of revolutions
Learn the idle speed
Chaff spreader control
Control of the return elevator revolutions
6.18.3 Tachometer
Calibration run
Pulses/100 m
ATP sensitivity
Autopilot head zero point
Address zero point
Autopilot signal
Advance strategy
6.18.4 Separation
Sensor test
Final positions of the upper screen and the lower screen
Adjustment of the upper and lower sieve
Return limit
Return zero point
6.18.5 CEBIS
Language
Date hour
Pos./negative indication
Measurement units
Own indicator
Teleservice (additional equipment)
6.18.6 Maintenance
Jobs every XXh
6.18.7 Instructions for use
Basic adjustment
Regulation guide
Incident/solution
Check list
Security measures
6.18.8 Security code
6.19 Engine load
6.19.1 Engine diagnosis
6.20 Alarms
6.21 Indications
6.22 Incident / solution – performance measurement device
6.23 Guideline values ​​for pulses/100 m
8 Maintenance – Base machine.1 Impot instructions regarding maintenance
8.1.1 Important information for maintenance and safety
8.1.2 Front implement
8.1.3 Correct chain tension
8.1.4 Straps
8.1.5 Drives
8.1.6 Screws
8.1.7 Lubrication
8.1.8 Brakes
8.1.9 Wheels / tires
8.1.10 Hydraulic system
8.1.11 Electrical installation
8.1.12 Air conditioning installation
8.1.13 Safety devices / spare parts
8.1.14 Imbalance
8.1.15 Welding work
8.1.16 General information regarding tightening torques
8.1.17 Standard tightening torques for helical thread clamps
8.1.18 Tightening torques for metric regulation thread
8.1.19 Tightening torques for metric fine thread
8.2 Maintenance tables
8.2.1 Basic machine maintenance table
8.3 Lubricant tables
8.3.1 Lubricants
8.4 Hydraulic system
8.4.1 Pressure accumulator
8.4.2 Check the oil level
8.4.3 Change hydraulic oil
8.4.4 Change the hydraulic oil filter
8.4.5 Hydraulic oil filter saturation
8.4.6 Change the return filter
8.4.7 Filling instructions for changing hydraulic oil
8.4.8 Adjust the hydraulic cylinder for transversal adjustment of the cutting mechanism
8.5 Gears/brakes
8.5.1 CAT LEXION 580 R / 570 R / 560 R / 570 / 560 gearbox
8.5.2 Axle drive gear (planetary gear)
8.5.3 Sheller cylinder revolution reducer
Change the oil
8.5.4 Engine PTO timing gear
8.5.5 Grain tank discharge gear
8.5.6 Foot brake and brake fluid
8.5.7 Parking brake CAT LEXION 585 R / 580 R / 575 R / 570 R / 560 R / 570 / 560
8.6 HP Power Channel
8.6.1 Tension the feed chains
8.6.2 Clean the suction fan (additional equipment)
8.7 Standard feed channel
8.7.1 Tension the feed chains
8.7.2 Clean the suction fan (additional equipment)
8.8 Elevator chains
8.8.1 Tension the grain elevator chain (machine without performance measuring device)
8.8.2 Tensioning the grain elevator chain (machine with yield measuring device / without ball cock)
8.8.3 Tensioning the grain elevator chain (machine with yield measuring device / with ball cock)
8.8.4 Release the grain elevator chain (machine with performance measuring device)
8.8.5 Tension the return elevator chain
8.9 Drive Belts / Drive Chains
8.9.1 General instructions
8.9.2 Left drive diagram (standard cleaning system)
8.9.3 Right drive diagram (standard cleaning system)
8.9.4 Remove the belt (1)
8.9.5 Install the belt (1)
8.9.6 Remove the belt (2)
8.9.7 Assemble the belt (2)
8.9.8 Remove the belt (3)
8.9.9 Assemble the belt (3)
8.9.10 Remove the belt (4)
8.9.11 Assemble the belt (4)
8.9.12 Remove the belt (5)
8.9.13 Assemble the belt (5)
8.9.14 Remove the belt (6) (without rotation torque support)
8.9.15 Assemble the belt (6) (without rotation torque support)
8.9.16 Remove the belt (7)
8.9.17 Install the belt (7)
8.9.18 Remove the belt (8)
8.9.19 Assemble the belt (8)
8.9.20 Remove the belt (9)
8.9.21 Assemble the belt (9)
8.9.22 Remove the belt (10)
8.9.23 Assemble the belt (10)
8.9.24 Remove the chain (11)
8.9.25 Assemble the chain (11)
8.9.26 Remove the belt (12)
8.9.27 Assemble the belt (12)
8.9.28 Remove the belt (13)
8.9.29 Install the belt (13)
8.9.30 Remove the belt (14)
8.9.31 Assemble the belt (14)
8.9.32 Remove the belt (17)
8.9.33 Install the belt (17)
8.9.34 Remove the belt (18)
8.9.35 Install the belt (18)
8.9.36 Remove the belt (19)
8.9.37 Assemble the belt (19)
8.9.38 Remove the belt (20)
8.9.39 Assemble the belt (20)
8.9.40 Remove the belt (22)
8.9.41 Assemble the belt (22)
8.9.42 Remove the belt (45)
8.9.43 Assemble the belt (45)
8.9.44 Remove the belt (46)
8.9.45 Assemble the belt (46)
8.9.46 Remove the belt (48)
8.9.47 Assemble the belt (48)
8.9.48 Remove the belt (51)
8.9.49 Assemble the belt (51)
8.9.50 Remove the belt (52)
8.9.51 Assemble the belt (52)
8.9.52 Remove the belt (53)
8.9.53 Install the belt (53)
8.9.54 Remove the belt (54)
8.9.55 Install the belt (54)
8.9.56 Remove the chain (55)
8.9.57 Assemble the chain (55)
8.9.58 Remove the chain (56)
8.9.59 Assemble the chain (56)
8.9.60 Adjust the chain (56)
8.9.61 Remove the belt (57)
8.9.62 Install the belt (57)
8.9.63 Remove and install the belt (58)
8.9.64 Remove the belt (59)
8.9.65 Install the belt (59)
8.10 Cabin / air conditioning equipment
8.10.1 Check the seat belt
8.10.2 Replacing the seat belt
8.10.3 Clean the cabin filter
8.10.4 Clean the assemblies on the cabin roof
8.10.5 Clean the cabin windows
8.10.6 Clean the condenser
8.10.7 Check the coolant level
White floating ball function
Orange indicator ball function
8.10.8 Replace the filter dryer
8.10.9 Refrigerant filling amount – refrigerant R 134 a
8.10.10 Compressor oil
8.10.11 Maintenance work before starting harvesting
8.11 Fire extinguisher
8.11.1 Check the fire extinguisher
8.12 Straw chopper
8.12.1 Unscrew the cereal chopper blades
8.12.2 Screw the cereal chopper blades
8.12.3 Replacing the bed knife
8.12.4 Check and replace the straw chopper blades
8.12.5 Check the chopper rotor
8.12.6 Replacing the straw chopper blades
8.13 Conservation during winter
8.13.1 Recommendations for preserving the combine during winter
9 Maintenance – Engine
9.1 Important instructions regarding maintenance
9.1.1 Important information for maintenance and safety
9.1.2 Cooling water hoses and air intake hoses
9.1.3 Coolant liquid
9.1.4 Straps
9.1.5 Clean engine compartment and danger areas
9.1.6 Three-phase generator
9.1.7 Warranty regarding non-CATERPILLAR products
9.1.8 Permitted engine oils
9.1.9 Engine oils with solid lubrication additives
9.2 Analysis of S·O·S liquids
9.2.1 S·O·S oil analysis
9.2.2 Taking S·O·S oil tests
9.3 Maintenance tables
9.3.1 CATERPILLAR C-9 (TIER III) maintetable
9.4cant tables
9.4.1 CATERPILLAR C-9 (TIER III) engine lubricant table
9.4.2 CATERPILLAR C-9 (TIER III) cooling system lubricant table
9.5 Engine overview
9.5.1 Summary of CATERPILLAR C-9 (TIER III) engines
9.6 Fuel circuit / Engine oil
9.6.1 Fuel installation
9.6.2 Fuel tank – refuel
9.6.3 Bleeding the fuel tank
9.6.4 Empty the fuel tank of water and sediment
9.6.5 Fuel cock
9.6.6 Clean/replace water collector / fuel pre-filter
Disassembled fuel prefilter
9.6.7 Change the fuel filter cartridge
9.6.8 Bleeding the fuel system
9.6.9 Check the engine oil level
9.6.10 Engine oil and filters – change them
9.6.11 Emptying used oil
9.6.12 Oil filter
9.6.13 Fill the engine oil
9.7 Cooling system
9.7.1 Coolant liquid
9.7.2 Drain the coolant from the water radiator
9.7.3 Fill the coolant in the water radiator
9.7.4 Identify the type of cooling agent
9.7.5 Check the coolant mixing ratio
9.7.6 Replacing the cooling agent
9.7.7 Stop the overheated engine
Alarm signal:
9.7.8 Radiator protection
Clean the radiator protection:
Raise the radiator protection:
9.7.9 Clean the water radiator
9.7.10 Diesel engine failure
9.8 Air filter
9.8.1 Alarm device
9.8.2 Clean the air intake filter
9.8.3 Clean the air filter
Remove the main air filter cartridge
Clean the main air filter cartridge
Install the main air filter cartridge
9.8.4 Safety filter cartridge
9.8.5 Removing and installing the safety cartridge
9.9 Three-phase generator
9.9.1 Clean the three-phase generator
9.10 Electrical installation
9.10.1 Battery
9.10.2 Check the battery
9.10.3 Reuse the battery
9.10.4 Battery, battery cable or battery separator switch – replace
9.10.5 Three-phase generator and starter motor – check them
9.11 Incident, possible cause and solution
9.11.1 Engine
9.12 Conservation during winter
9.12.1 Recommendations for engine conservation during winter
10 Greasing scheme
10.1 Grease points
10.1.1 Greasing intervals
Lubrication symbols in the figures
10.1.2 Grease points – 10 h left
10.1.3 Grease points – 50 h left
10.1.4 Grease points – 50 h right.
10.1.5 Grease points – 100 h left
10.1.6 Grease points – 100 h right.
10.1.7 Grease points – 500 h left
10.1.8 Grease points – 500 h right.
11 Technical Service Information
11.1 Troubleshooting
11.1.1 Air conditioning equipment and heating system
11.1.2 Troubleshooting – engine
Alphabetical index