Claas Orbis 600 (658) Forage Harvesters Repair Manual ES

File List:

00 0290 305 0.pdf

00 0290 305 0.pdf:

ORBIS 600
Introduction
General data
Manual validity
Using the manual
Texts and figures
Group structure classification
Search and find
Direction signs
Abbreviations
General repair instructions
Technical data
Tips for cost-effective repair
Fixing material
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearings with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassembly
Mounting
Safety rings
Screw connections with adjustment ring
Union with non-airtight adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Replacement parts
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic unions with adjusting ring DIN 3861
Tightening torques for hydraulic unions and climatic unions with sealing cone and O-ring DIN 3865
Tightening torques for hydraulic threaded fittings DIN 3901
Tightening torques for adjustable steering hydraulic threaded fittings ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic oscillating joints
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN Index
Security
General data
Especially important
Signaling of warning and alarm indications
General safety and accident prevention rules
First aid measures
Risk of injury from hydraulic fluid
Get off the machine
Put the machine out of service
Raise the machine on supports
Security support
Adjustment and maintenance work
heavy parts
energy accumulator
cardan shafts
Welding work
02 Gears / clutch / cardan shaft
0230 Mechanical gear
Summary of mechanical gears
main gear
Preparation for work
auxiliary tool
Disassemble
timing gear
Spur gear to machine No. 65801497
Spur gear from machine No. 65801498
bevel gear
Preparation for work
special tool
auxiliary tool
Remove the timing gear
Remove left bevel gear
Remove the right bevel gear
Disassemble the bevel gear
Assemble the bevel gear
Install the left bevel gear
Install the right bevel gear
Disassemble the spur gear
Assemble the spur gear
Install the timing gear
Inner timing gear
Preparation for work
auxiliary tool
Remove right inner distribution gear
Remove the left inner timing gear
Disassemble the inner timing gear
Assemble the inner timing gear
Install the right inner timing gear
Install the left inner timing gear
Outer distribution gear
Preparation for work
auxiliary tool
Remove the right outer timing gear
Remove left outer distribution gear
Disassemble the outer distribution gear
Assemble outer timing gear
Install the right outer timing gear
Install the left outer timing gear
0260 Cardan shaft
Summary of cardan shafts
Main drive cardan shaft
Preparation for work
Disassemble
cardan shaft timing gear
Preparation for work
Remove cardan shaft right distribution gear
Remove cardan shaft left distribution gear
Disassemble cardan shaft distribution gear
Assemble cardan shaft distribution gear
Install cardan shaft right distribution gear
Install the cardan shaft left distribution gear
Cardan shaft inner distribution gear
Preparation for work
auxiliary tool
Disassemble cardan shaft right internal distribution gear
Disassemble cardan shaft left internal distribution gear
Disassemble cardan shaft internal distribution gear
Assemble cardan shaft inner distribution gear
Install cardan shaft right internal distribution gear
Install the cardan shaft left internal distribution gear
Cardan shaft outer distribution gear
Preparation for work
Disassemble cardan shaft right outer distribution gear
Remove cardan shaft left outer distribution gear
Disassemble cardan shaft outer distribution gear
Assemble cardan shaft outer distribution gear
Install cardan shaft right outer distribution gear
Install the cardan shaft left outer distribution gear
08 Drives
0808 Drive elements
Bearings with tension ring
Preparation for work
Dismantle bearing with tension ring
Disassemble the bearing with tension ring
Assemble the bearing with tension ring
Install bearing with tension ring
09 Hydraulic
0900 General instructions for the hydraulic installation
Hydraulic installation
Damage to the hydraulic installation
0980 Hydraulic connection diagram
Hydraulic diagram
20 Reception of the harvest
2005 Harvest/material divider
Harvest summary
Summary of drive of the laid corn auger
Feeding guides
Remove right feed guide
Remove left feed guide
Assemble right feed guide
Install left feed guide
Remove central feed guide
Assemble central feed guide
External power elements
Remove right external power supply elements
Remove left external power supply elements
Assemble right external supply elements
Assemble left external supply elements
Right/Left Feed Elements
Remove the right guide slats
Remove the left guide slats
Assemble right guide slats
Assemble left guide slats
Center feed elements
Remove right guide tube
Remove the left guide tube
Install right guide tube
Install the left guide tube
Remove front cover hood
Install front cover hood
Remove rear cover hood
Install rear cover hood
corn worm gear laying
Corn worm gear laid from machine No. 65801034 to 65801333, from machine No. 65803228
Corn worm gear laid from machine No. 65801334 to 65803227
Preparation for work
auxiliary tool
Dismantle right-hand corn worm gear
Dismantle left-hand corn auger gear
Assemble right laid corn auger gear
Assemble corn auger gear lying left
Corn auger cardan shaft lying
Preparation for work
Dismantle right-hand corn auger cardan shaft
Dismantle left corn auger cardan shaft
Assemble right-hand corn auger cardan shaft
Assemble the left corn auger cardan shaft
Double joint corn auger lying
Preparation for work
Dismantle double joint right lying corn auger
Dismantle left left corn auger double joint
Assemble right-hand corn auger double joint
Assemble double joint left lying corn auger
Lying corn auger drive
Preparation for work
auxiliary tool
Remove right support
Remove left support
Disarm support
Assemble the stand
Install right support
Install left support
21 Power set
2155 Feeding discs with knife discs
Summary of feed discs / feed drum / knife discs
Summary of drive feed discs / feed drum / knife discs
Large feed discs from machine no. 65801334
Preparation for work
auxiliary tool
Remove the large outer right feed disc
Remove the large outer left feed disc
Install the large outer right feed disc
Install the left outer large feed disc
Remove the large inner right feed disc
Remove the large inner left feed disc
Install the large inner right feed disc
Install the large inner left feed disc
Large knife discs from machine no. 65801334
special tool
Remove the large outer right blade disc
Remove the large outer left blade disc
Install the large outer right knife disc
Install the large outer left knife disc
Remove the large inner right blade disc
Remove the large inner left blade disc
Install the large inner right knife disc
Install the large inner left knife disc
Cover discs
Drainer from machine No. 65801498
Remove right exterior drainer
Remove left exterior drainer
Install right exterior drainer
Install left exterior drainer
Remove right interior drainer
Remove left interior drainer
Install right interior drainer
Install left interior drainer
Overload clutch
Preparation for work
Remove the overload clutch
Install the overload clutch
Bevel gear large discs
Preparation for work
special tool
auxiliary tool
Dismantle bevel gear large outer right discs
Dismantle bevel gear large outer left discs
Dismantle bevel gear large inner discs right
Dismantle bevel gear large inner left discs
Disassemble bevel gear large discs
Assemble bevel gear large discs
Assembling coasting with left turn
Assembling freewheeling with right turn
Assemble bevel gear large outer discs right
Assemble bevel gear large outer discs left
Assemble bevel gear large inner discs right
Assemble bevel gear large inner discs left
26 Floor guide
2605 Auto-Contour
AUTO CONTOUR Summary
Sensing device
Preparation for work
auxiliary tool
special tool
Remove right feeler device
Remove left feeler device
Disassemble the probe device
Assemble the probe device
Install right probe device
Install left probe device
Check CAC sensor (B003, B004)
Check CAC sensor – mounted sensing device
Check CAC sensor – sensor device removed
Remove right feeler
Remove left feeler
Install right probe
Install left probe
80 Attached parts, machine casing
8005 Frame / table
Roller skates
Remove skid
ride skate
8020 Guardrail / protective devices
Summary of protective devices
Center timing gear protection device
Disassemble
Outer timing gear protection device
Remove right exterior protection device
Remove left exterior protection device
Install right exterior protection device
Install left external protection device
8025 Coverings / hoods
Coatings summary
Exterior coverings
Remove right exterior covering
Install right exterior covering
Remove left exterior covering
Install left exterior trim
Rear coverings
Remove rear right lining
Remove the left rear panel
Install right rear panel
Install left rear panel