Claas Disco 4000 (F83) Mower Operator Manual ES

File List:

00 0292 856 4.pdf

00 0292 856 4.pdf:

DISCO 4000 CONTOURDISCO 3600 CONTOURDISCO 3200 CONTOURDISCO 2800 CONTOUR
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Information on graphic danger symbols
2.3.3 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Summary of the direction of rotation of the mower discs
3.1.3 Machine operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Insertable fork for cardan shaft 8 components*
3.2.5 Insertable fork for cardan shaft 21 components*
3.2.6 Hydraulic connection parts 3 components*
3.2.7 Hydraulic transport lock*
3.2.8 Hydraulically foldable crash bar*
3.2.9 Internal swath disc*
3.2.10 Outer swath disc*
3.2.11 Inner swath plate*
3.2.12 Illuminated warning sign*
3.2.13 Shock protection*
3.2.14 Parking device*
3.2.15 Additional rollers*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Marking of pressure gauge, adjustment aid, machine frame and arm
3.4.2 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Hydraulic hose
4.1.2 Docking frame
4.2 Indicator elements
4.2.1 Docking frame
4.2.2 Adjustment help
5 Technical data
5.1 DISC 4000
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISK 3600
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Version
5.2.5 Acoustic intensity level
5.2.6 Lubricants
5.3 DISK 3200
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Tractor requirements
5.3.4 Version
5.3.5 Acoustic intensity level
5.3.6 Lubricants
5.4 DISK 2800
5.4.1 Dimensions
5.4.2 Weights
5.4.3 Tractor requirements
5.4.4 Version
5.4.5 Acoustic intensity level
5.4.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Prepare the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Mark the connections of the hydraulic hoses on the tractor
6.2.3 Check the tractor power take-off protection device
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Adapt the length of the cardan shaft
6.3.3 Mount the cardan shaft on the machine
6.3.4 Adapt the lower bar bolt
6.3.5 Adapt the bottom bar category
6.3.6 Transform the lower bar bolt
6.3.7 Adapt the category of the third point arm
6.3.8 Assemble high cut skates*
6.3.9 Removing the high cut skids*
6.3.10 Assemble double high cut skates*
6.3.11 Install the wear pads*
6.4 Hooking up the machine
6.4.1 Attach the drawbar
Secure drawbar hooks so they cannot be opened accidentally
6.4.2 Hook the arm to the third point
6.4.3 Assemble the cardan shaft
6.4.4 Attach the hydraulic hoses for lifting
6.4.5 Attach the hydraulic hose for discharge
6.4.6 Attaching the hydraulic hoses for the hydraulically foldable crash bar*
6.4.7 Insert the lighting cable*
6.4.8 Releasing the mower from the parking device*
6.4.9 Position the support leg upwards
6.4.10 Place the pull ropes
6.5 Unhooking the machine
6.5.1 Prepare for disassembly
6.5.2 Prepare for disassembly
6.5.3 Prepare for disassembly
6.5.4 Place the support leg down
6.5.5 Remove the pull ropes
6.5.6 Remove the lighting cable
6.5.7 Disconnect the hydraulic hose for discharge
6.5.8 Disconnect the hydraulic hoses for lifting
6.5.9 Detaching the hydraulic hoses for the hydraulically foldable crash bar*
6.5.10 Dismantle the cardan shaft
6.5.11 Unhook the arm from the third point
6.5.12 Unhook the lower drawbar
6.6 Uncoupling the machine from the parking device*
6.6.1 Prepare for disassembly
6.6.2 Prepare for disassembly
6.6.3 Prepare for disassembly
6.6.4 Fixing the mower to the parking device*
6.6.5 Remove the pull ropes
6.6.6 Remove the lighting cable
6.6.7 Disconnect the hydraulic hose for discharge
6.6.8 Disconnect the hydraulic hoses for lifting
6.6.9 Detaching the hydraulic hoses for the hydraulically foldable crash bar*
6.6.10 Dismantle the cardan shaft
6.6.11 Unhook the arm from the third point
6.6.12 Unhook the lower drawbar
6.7 Prepare for road traffic
6.7.1 Fold up the side protection bar
6.7.2 Turn to transport position
6.7.3 Turn to transport position
6.7.4 Machine marking for road traffic
6.7.5 Check before driving on the road
6.8 Prepare the working position
6.8.1 Turn to working position
6.8.2 Turn to working position
6.8.3 Fold down the side protection bar
6.9 Load the machine
6.9.1 Load the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for use at work
7.2.1 Adjust the frame
7.2.2 Adjust mower discharge
7.2.3 Summary of Discharge Pressure Settings
7.2.4 Adjust cutting height
7.2.5 Adjusting the outer swath disc*
7.2.6 Retension the crash protection
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Raise the machine to the headland position
7.3.6 Setting the crash protection
7.3.7 Setting the crash protection
7.3.8 Setting the crash protection
7.3.9 Instructions on mowing
7.3.10 Difficult harvest conditions
7.3.11 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.2 Mowing device
8.2.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of operation
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 5 years
9.1.9 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the bevel gear oil level
9.2.5 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Ventilate the friction clutch
9.3.3 Check the friction discs
9.3.4 Clean the friction clutches of the cardan shafts
9.4 Cardan shafts
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Relieve pressure in the hydraulic system
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator
9.6 Mowing device
9.6.1 Check the oil level and oil quality of the cutter bar
9.6.2 Change the cutter bar oil
Drain oil
Fill oil
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Clean the outlet hole of the feed drum
9.6.7 Check the feed drum wear strips
9.6.8 Check the feed drum cover
9.6.9 Check the feed drum sealing washer
9.6.10 Check the mower discs
9.6.11 Replacing the mower discs
9.6.12 Adjusting the winding protection
9.6.13 Check the intermediate pieces
9.7 Assembly and body parts
9.7.1 Eliminate crop remains
9.7.2 Clean the machine
9.7.3 Maintain the machine
9.7.4 Check the fixing material
9.7.5 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.7.6 Check the shock absorbers
9.8 Greasing scheme
9.8.1 Grease the lubrication points every 8 hours of service
9.8.2 Grease the lubrication points every 20 hours of service
9.8.3 Grease the lubrication points every 100 hours of service
9.8.4 Grease the lubrication points every 250 hours of service
9.8.5 Grease the lubrication points every 500 hours of operation
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISK 4000 / 3600 / 3200 / 2800
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations