Claas Disco 9400 C Duo (F66) Mower Operator Manual ES

File List:

00 2348 101 4.pdf

00 2348 101 4.pdf:

DISC 9400 C DUODISC 9400 RC DUO
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep protective devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Use of the machine
3.1.3 Summary of the direction of rotation of the mower discs
3.1.4 Summary of hydraulic valves
3.1.5 DISCO 9400 C DUO operating mode
3.1.6 DISCO 9400 RC DUO operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Bar protection*
3.2.5 EASY on board App*
Requirements for the Tablet (not included in the supply set)
3.2.6 COMMUNICATOR II*
3.2.7 ISOBUS connection cable*
3.2.8 Speed ​​signal cable*
3.2.9 Extension cable*
3.2.10 Job Printer for ISOBUS*
3.2.11 Battery cable*
3.2.12 Insertable fork for cardan shaft 8 components*
3.2.13 Insertable fork for cardan shaft 21 components*
3.2.14 Wide spreading device*
3.2.15 Category IV* adaptation balls
3.2.16 Hydraulic connection parts 3 components*
3.2.17 Shock protection*
3.2.18 Hydraulic connection for XERION 3300*
3.2.19 Hydraulic connection for XERION 3800 / 3300*
3.2.20 Work lighting*
3.2.21 Legal equipment France*
3.2.22 Legal equipment France*
3.3 Identification plate and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Program version
3.4.2 Adhesive on the machine
4 Control and display instruments
4.1 Mower unit
4.1.1 Adjustment help
4.2 Conditioner
4.2.1 Diverter stop
4.2.2 Windrower plates
4.3e 4.3.1 Representation variants
Pushed rear combination
Front-rear combination
4.3.2 Screen summary
4.3.3 Menu bar
4.3.4 Status bar
4.4 Menu 4.4.1 Mowers in transport position
4.4.2 Mower in working position
4.4.3 menu – optional indications
4.5 Menu
4.5.1 standard display
4.5.2 optional indications
4.5.3 other representations
4.6 Menu
4.6.1 standard display
4.6.2 optional indicators
4.6.3 other representations
4.7 Menu
4.7.1 Summary
4.7.2 optional indicators
4.8 Menu
4.8.1 Summary
4.8.2 Optional indicators
4.8.3 Summary
4.8.4 Total counter for machine performance
4.9 menu
4.9.1 Summary
4.9.2 Basic regulation (initialize)
5 Technical data
5.1 DISC 9400 C DUO
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 9400 RC DUO
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Version
5.2.5 Acoustic intensity level
5.2.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Check the tractor power take-off protection device
6.2.3 Adapt the power supply
6.2.4 Transform the arm of the third Walterscheid point
6.2.5 Assemble COMMUNICATOR II*
6.3 Adapt the machine
6.3.1 Adapt the overlap
Pushed rear combination
Front-rear combination
6.3.2 Cardan shaft – check the length
6.3.3 Adapt the length of the cardan shaft
6.3.4 Mount the cardan shaft on the machine
6.3.5 Adapt the category of the lower drawbar and the third point arm
6.3.6 Adapt the position of the drawbar bolt
6.3.7 Adapt the hydraulic installation
6.3.8 Assemble high cut skates*
6.3.9 Assemble double high cut skids*
6.3.10 Install the wear pads*
6.4 Hooking up the machine
6.4.1 Attach the coupling frame
6.4.2 Assemble the cardan shaft
6.4.3 Attach the hydraulic hoses
6.4.4 Work without tractor hydraulic installation (P2)
6.4.5 Plug in the lighting cable
6.4.6 Compensate internal leaks
6.4.7 Raise the support legs
6.4.8 Connect COMMUNICATOR II*
6.4.9 Connect the tablet*
6.4.10 Assembling the third point arm of the front mower
6.4.11 Assembling the third point arm of the front mower
6.5 Unhooking the machine
6.5.1 Park the machine safely
6.5.2 Remove the support legs
6.5.3 Unplug COMMUNICATOR II*
6.5.4 Saving the control piece
6.5.5 Unplug the tablet*
6.5.6 Unplug the driving lighting cable
6.5.7 Uncouple the hydraulic pipes
6.5.8 Dismantle the cardan shaft
QS Closure
QS Closure
6.5.9 Unhooking the coupling frame
6.6 Prepare for road traffic
6.6.1 Lift to transport position
6.7 Prepare the working position
6.7.1 Lowering to working position
6.8 Load the machine
6.8.1 Lift the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Circulation on public roads
7.2.2 Transport width with double high cut skids fitted*
7.3 Settings for use at work
7.3.1 Adjust the frame
7.3.2 Adjust the discharge of the mowers
7.3.3 Adjust cutting height
7.3.4 Adjust the tine conditioner
7.3.5 Adjust the roller conditioner
7.3.6 Mow without conditioning effect
7.3.7 Adjust swath width
7.3.8 Setting the wide spreading device*
7.3.9 Tighten the anti-shock safety device
7.3.10 Fold the protective breastplate
7.4 Use at work
7.4.1 Take into account during the field trip
7.4.2 Using the machine
7.4.3 Drive control
7.4.4 Adapt the power take-off speed
7.4.5 Mowing technique
7.4.6 Position for plot ends
Raise mowers beyond headland position
7.4.7 Working position
7.4.8 Instructions on mowing
7.4.9 Difficult harvest conditions
7.4.10 Recommendation regarding environmental protection
7.5 ISOBUS control
7.5.1 Description
Indications
7.5.2 Clarifications of ISOBUS terms
7.5.3 Operating modes
Main operating mode
Main operating mode
Additional operating mode Additional operating mode
7.6 COMMUNICATOR II
7.6.1 COMMUNICATOR II* Recommendations
7.6.2 To operate COMMUNICATOR II*
7.7 EASY on board App
7.7.1 Recommendations EASY on board App*
7.7.2 To operate the EASY on board App*
7.8 Turn the terminal on and off
7.8.1 Before turning on the terminal
7.8.2 Turn on the terminal
7.8.3 Start the control program
7.8.4 Activate the keys
7.8.5 Turn off the terminal
7.8.6 Automatically disconnect the control program
7.9 Open menus
7.9.1 Change menu
7.9.2 Open the menu
7.9.3 Open menu
7.9.4 Open menu
7.10 Transport position control
7.10.1 Lifting mowers to transport position
7.10.2 Lowering the mowers from the transport position
7.11 Working position control
7.11.1 Raising the mowers in to the headland position
7.11.2 Lowering the mowers in
7.11.3 Raising and lowering the mowers with the 7.11.4 Raise and lower the mowers individually
7.11.5 Manually raising and lowering the mowers
Upload selected mowers
Lower selected mowers
7.11.6 Record frame height adjustment
7.12 Control of protective breastplates
7.12.1 Fold the protective breastplates upwards
7.12.2 Deploy the protective breastplates downwards
7.13 Control settings
7.13.1 Adjust the height of headboards
7.13.2 Adjust overlap in connection paths
7.13.3 Adjust the lifting delay
7.13.4 Activate operating mode 7.13.5 Deactivate operating mode 7.13.6 Activate operating mode
7.13.7 Deactivate operating mode
7.13.8 Manually switching work lighting on and off
7.14 Discharge pressure control
7.14.1 Adjust discharge pressure
7.14.2 Briefly set the discharge pressure to zero
7.14.3 Manually increase discharge pressure
7.15 Drive control check
7.15.1 Drive control
7.15.2 Setting the maximum speed difference
7.15.3 Listen to the beep
7.16 Maintenance counter control
7.16.1 Maintenance alarm
7.16.2 Clear maintenance alarm
7.16.3 Manually activate the central lubrication system*
7.16.4 Setting the pause between lubrication cycles*
7.17 Work management control
7.17.1 ISOBUS task management
7.17.2 Show job data
Job-Based Accountants
Independent Labor Accountants
Select job
Print the job
7.17.3 Create a job
7.17.4 Switching data input on and off
7.17.5 Show total counter for machine performance
Print data
7.18 Control error messages
7.18.1 Sensor failure alarm screen
7.18.2 Sensor error
7.19 Basic regulation control (initialization)
7.19.1 Learn end stops
7.19.2 Restore factory settings
Factory settings
7.19.3 Reload the control program
7.20 ISOBUS function (AUX)
7.20.1 Available functions
7.20.2 XERION tractor programmable keys
7.20.3 AXION Tractor Programmable Keys
7.20.4 Changing the FENDT Vario tractor terminal
7.20.5 Fendt Vario tractor programmable keys
Fendt Vario 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4
7.21 ISOBUS Drive options – Fendt
7.21.1 Use the tractor terminal
7.21.2 Terminal Tractor and Joystick
7.21.3 Use COMMUNICATOR II* and joystick
7.21.4 Use only COMMUNICATOR II*
7.22 Front-rear combination
7.22.1 Special features of the front-rear combination
7.22.2 Activate and deactivate the area counter for the front mower
7.22.3 Front mower connection cable alarm screen
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.1.2 Error code table
8.2 Electrical and electronic system
8.2.1 Control cannot be started
8.2.2 Check and adjust the angle sensors
8.2.3 Defective bulbs
Change the turn signal lamp
Change the LED light
8.3 Mowing device
8.3.1 The mower disc does not rotate
8.4 Emergency management
8.4.1 Indications for emergency management
8.4.2 Work steps before emergency handling
8.4.3 Manually operate hydraulic valves
8.4.4 Lifting mowers to transport position
8.4.5 Remove download
8.4.6 Lower the mowers
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of service
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 5 years
9.1.9 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
Drain oil
Fill oil
9.2.4 Check the oil level of the bevel gears
9.2.5 Change bevel gear oil
Drain oil
Fill oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Dismantle the friction clutch
9.3.3 Install the friction clutch
9.3.4 Ventilate the friction clutch
9.3.5 Check the friction discs
9.3.6 Clean the friction clutches of the cardan shafts
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Relieve pressure in the hydraulic system
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator
9.5.4 Dismantle hydraulic cylinders
9.5.5 Assemble the discharge cylinder
9.5.6 Assembling valve cartridges
9.5.7 Check the anti-shock safety device
Adjust the overpressure valve
9.6 Mowing device
9.6.1 Check the cutter bar oil level
9.6.2 Change the cutter bar oil
Drain oil on the right and left
Fill oil on the right and left
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the feed drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Replacing the mower discs
9.6.13 Setting the winding protection
9.7 Preparation of the harvest
9.7.1 Check the drive belt
9.7.2 Tension the drive belt
9.7.3 Tension the drive belt
9.7.4 Change the drive belt
9.7.5 Change the drive belt
9.7.6 Mount or remove tines
9.7.7 Adjust the roller conditioner
Adjust the draft spring
Adjust synchronized gear
Adjust the distance of the rollers
9.8 Assembly and body parts
9.8.1 Eliminate crop remains
9.8.2 Clean the machine
9.8.3 Maintain the machine
9.8.4 Check the fixing material
9.8.5 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.9 Greasing scheme
9.9.1 Grease the lubrication points every 8 hours of service
9.9.2 Lubricate lubrication points every 20 hours of service
9.9.3 Lubricate lubrication points every 100 hours of service
9.9.4 Lubricate lubrication points every 250 hours of service
9.9.5 Lubricate lubrication points every 500 hours of service or annually
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 9400 C DUO / RC DUO
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations