Claas Avero 160 (560) Combines Technical System FR

File List:

00 0296 078 2.pdf
00 0301 041 0.pdf
00 0303 816 1.pdf

00 0296 078 2.pdf:

AVERO 240 type 561AVERO 160 type 560
Contents
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Overview
Hydraulic standard
Overview
CCN (CLAAS Component Number – CLAAS part number)
Introduction
Notes on the instructions
Validity of the notice
Information about the technical system manual
Use of the instructions
Classification in module/group structure
Seek and find
Directions
Security
Recognize the warnings
Warning pictogram
Signal word
Safety tips
Warning stickers and warnings
Requirements for specialized personnel
Children in danger
Dangerous areas of the machine
Passenger instructor during work
Risk of injury from rotating shafts
Construction modifications on the machine
Optional equipment and spare parts
Controlling the machine in operation
Technical condition
Respect the technical threshold values
Danger due to machine elements continuing to operate by inertia
Maintain safety devices in operational capacity
Personal protective equipment
Wear suitable clothing
Remove dirt and loose objects
Park and store the machine safely
Unsuitable operating consumables
Safe handling of operating consumables and secondary consumables
Environmental protection and disposal
Never put chemicals in the cabin
Avoiding fires
Fatal electrical discharges from overhead power lines and lightning strikes
Electrical discharge from the electrical system
Noise can harm your health
Machine parts under stress
Liquids under pressure
Pressurized air
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Work only when the machine is stopped
Risks during repair work
Machine elements recorded and loads
Risks due to welding work
Check and charge the battery
Preparations for emergency cases
01 Motor
0150 Engine assembly parts
Starting Diesel Engine, Adjusting Diesel Engine RPM – CUMMINS
Measurement value table
Description of operation
Cummins RPM Chart
Starting the diesel engine, adjusting the speed of the diesel engine – PERKINS
Measurement value table
Description of operation
Perkins Diet Chart
0155 Engine controls
Diesel engine monitoring
Measurement value table
Description of operation
CUMMINS B6.7 diesel engine warning lights
Perkins 1206F diesel engine warning lights
03 Chassis
0335 Transmission
Hydrostatic forward drive, mechanically controlled
Description of the function
Advance drive hydraulic connection diagram
Pump unit, motor unit – hydrostatic forward drive
05 Management
0505 Steering
General steering system
Neutral functional diagram
Pointed functional diagram
09 Hydraulic system
0920 Valves
Main valve
Hopper Drain Tube Distribution Block
Mixer variator distribution block
Front tool damping distribution block
Steering distribution block (Orbitrol)
Distribution block, low pressure hydraulic system
Reel drive distribution block
AUTOCONTOUR distribution block / Reverse
0930 Cylinders
Hydraulic cylinder – End of stroke air bleed variants
Description of operation
0980 Hydraulic connection plan
Vehicle hydraulic system connection diagrams
Connection diagram, complete hydraulic system
Control and measure
Front implement hydraulic system connection diagrams
C370-C490 cutting deck (type 527) – reel adjustment
VARIO V540-V900 cutting deck (type 716) – Reel adjustment
VARIO V540-V1050 cutting deck (type 716) – rapeseed saw drive
Folding cutting deck 450-540 (type 713)
10 Electrical and electronic systems
1010 Central electrical system
Basic central electrical system (ZE base)
Central roof electrical system
Fuse allocation: central roof electrical system
CUMMINS Stage V Diesel Engine Fuse Box
1012 Modules – Sensors
Overview of modules
Overview of module positions
Module A008 – Autocontour (CAC)
Allocation of module A008 – Autocontour (CAC)
Module A012 – tachometer relay (SMM)
Module A015 – Stage V engine control
Module A015 – Stage V engine control
Module A015 – Tier 4 engine management
Module A015 – Tier 4 engine management
Module A015 – Tier 3 engine management
Module A015 – Tier 3 engine management
Module A035 – Emission control module
Module A035 – Emission control module
Module A052 – Multifunction handle (MHM)
Module A060 – hydraulic control (HYD)
Module A101 – dashboard (DBD)
Module A168 – Urea Supply Unit (USU) Module
Module A168 – Urea Supply Unit (USU) Module
1015 Electrical wiring
Multiple coupling
Multiple front tool coupling
Multiple machine coupling
Description of the function
1080 Electrical connection plan
Introduction connection diagrams
Overview of designations
CLAAS cable marking
Cable colors
Voltage supply
Actorial system
Sensory system
Actual value switches (edition = 0 or 1)
Internal connections
CAN Bus System Overview
Communication
Standards
Machine electrical connection diagram (SCM) machine number from 56100011 to 56100024
SCM 01 – Multiple coupling
SCM 02 – Electrical voltage supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Traveling on the road
SCM 05 – Threshing bodies
SCM 06 – Sensor voltage supply
SCM 07 – Ground power supply
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (front CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine management
SCM 11 – Diesel engine monitoring
SCM 12 – couple front tool – reverse front tool
SCM 13 – Raise – lower the front tool – CAC
SCM 14 – Fold down the front tool
SCM 15 – Reel speed adjustment
SCM 16 – Reel adjustment
SCM 17 – Table adjustment
SCM 18 – Rapeseed saw
SCM 19 – Circuit blocking valve, hydraulic system monitoring
SCM 20 – RPM monitoring
SCM 21 – Mixer speed adjustment
SCM 22 – Fan speed adjustment
SCM 23 – Machine monitoring
SCM 24 – Flow control
SCM 25 – Swivel hopper drain tube – Hopper drain
SCM 26 – Full hopper indicator – rotating lights
SCM 27 – Brake light
SCM 28 – Reverse gear sound signal
SCM 29 – Air conditioning
SCM 30 – Windshield wiper – Windshield washer system
SCM 31 – Main lighting switching – position lights
SCM 32 – Low beam lights
SCM 33 – Main work lighting switching
SCM 34 – Hopper working lighting – harvest return – cleaning box
SCM 35 – Flashing
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module overview
SCM 41 – Connector overview
SCM 42 – Cutting deck light support adapter
SCM 43 – Rearview mirror adjustment
SCM 44 – Wheel position display
SCM 45- Tier 4 diesel engine monitoring
SCM 46 – Tier 4 Diesel Engine Warning Lights
SCM 47 – Tier 4 module connections
SCM 48 – Tier 4 diesel engine
SCM 49 – CAN Tier 4 diesel engine
Machine electrical connection diagrams (SCM) with CUMMINS Stage V diesel engine from machine number
SCM 01- Multicoupler
SCM 02 – Electrical voltage supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Traveling on the road
SCM 05 – Threshing bodies
SCM 06 – Sensor voltage supply
SCM 07 – Ground power supply
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (front CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine control
SCM 11 – Diesel engine monitoring
SCM 12 – couple front tool – reverse front tool
SCM 13 – Raise – lower the front tool – CAC
SCM 14 – Fold down the front tool
SCM 15 – Reel speed adjustment
SCM 16 – Reel adjustment
SCM 17 – Table adjustment
SCM 18 – Rapeseed saw
SCM 19 – Circuit blocking valve, hydraulic system monitoring
SCM 20 – RPM monitoring
SCM 21 – Mixer speed adjustment
SCM 22 – Fan speed adjustment
SCM 23 – Machine monitoring
SCM 24 – Flow control
SCM 25 – Swivel hopper drain tube – Hopper drain
SCM 26 – Full hopper indicator – rotating lights
SCM 27 – Brake light
SCM 28 – Reverse gear sound signal
SCM 29 – Air conditioning
SCM 30 – Windshield wiper – Windshield washer system
SCM 31 – Main lighting switching – position lights
SCM 32 – Low beam lights
SCM 33 – Main work lighting switching
SCM 34 – Hopper working lighting – harvest return – cleaning box
SCM 35 – Flashing
SCM 36- Control console lighting
SCM 37- Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module overview
SCM 41 – Connector overview
SCM 42 – Cutting deck light support adapter
SCM 43 – Rearview mirror adjustment
SCM 44 – Wheel position display
SCM 45- Stage V / Tier 4 diesel engine monitoring
SCM 46- Diesel engine warning light
SCM 49 – CAN diesel engine
SCM 50 – Profi Cam adapter
SCM 52 – Front contour lighting adapter
SCM 53 – SI adapter terminal 15x
SCM 54 – Soybean cutting apron adapter
SCM 55 – Teleservice module adapter
SCM 56- CUMMINS Stage V diesel engine
SCM 57- AGN CUMMINS Stage V
SCM 58- CUMMINS Stage V AGN sensors
Machine electrical connection diagrams (SCM) with Tier 4 diesel engine, starting from machine number
SCM 01 – Multiple coupling
SCM 02 – Electrical voltage supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Traveling on the road
SCM 05 – Threshing bodies
SCM 06 – Sensor voltage supply
SCM 07 – Ground power supply
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (front CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine management
SCM 11 – Diesel engine monitoring
SCM 12 – couple front tool – reverse front tool
SCM 13 – Raise – lower the front tool – CAC
SCM 14 – Fold down the front tool
SCM 15 – Reel speed adjustment
SCM 16 – Reel adjustment
SCM 17 – Table adjustment
SCM 18 – Rapeseed saw
SCM 19 – Circuit blocking valve, hydraulic system monitoring
SCM 20 – RPM monitoring
SCM 21 – Mixer speed adjustment
SCM 22 – Fan speed adjustment
SCM 23 – Machine monitoring
SCM 24 – Flow control
SCM 25 – Swivel hopper drain tube – Hopper drain
SCM 26 – Full hopper indicator – rotating lights
SCM 27 – Brake light
SCM 28 – Reverse gear sound signal
SCM 29 – Air conditioning
SCM 30 – Windshield wiper – Windshield washer system
SCM 31 – Main lighting switching – position lights
SCM 32 – Low beam lights
SCM 33 – Main work lighting switching
SCM 34 – Hopper working lighting – harvest return – cleaning box
SCM 35 – Flashing
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module overview
SCM 41 – Connector overview
SCM 42 – Cutting deck light support adapter
SCM 43 – Rearview mirror adjustment
SCM 44 – Wheel position display
SCM 45 – Tier 4 diesel engine monitoring
SCM 46 – Tier 4 Diesel Engine Warning Lights
SCM 47 – Tier 4 module connections
SCM 48 – Tier 4 diesel engine
SCM 49 – CAN Tier 4 diesel engine
SCM 50 – Profi Cam adapter
SCM 52 – Front contour lighting adapter
SCM 53 – SI adapter terminal 15x
SCM 54 – Soybean cutting apron adapter
SCM 55 – Teleservice module adapter
Machine electrical connection diagram (SCM) types 560 and 561 with Tier 3 diesel engine
SCM 01 – Multiple coupling
SCM 02 – Electrical voltage supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Traveling on the road
SCM 05 – Threshing bodies
SCM 06 – Sensor voltage supply
SCM 07 – Ground power supply
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (front CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine management
SCM 11 – Diesel engine monitoring
SCM 12 – couple front tool – reverse front tool
SCM 13 – Raise – lower the front tool – CAC
SCM 14 – Fold down the front tool
SCM 15 – Reel speed adjustment
SCM 16 – Reel adjustment
SCM 17 – Table adjustment
SCM 18 – Rapeseed saw
SCM 19 – Circuit blocking valve, hydraulic system monitoring
SCM 20 – RPM monitoring
SCM 21 – Mixer speed adjustment
SCM 22 – Fan speed adjustment
SCM 23 – Machine monitoring
SCM 24 – Flow control
SCM 25 – Swivel hopper drain tube – Hopper drain
SCM 26 – Full hopper indicator – rotating lights
SCM 27 – Brake light
SCM 28 – Reverse gear sound signal
SCM 29 – Air conditioning
SCM 30 – Windshield wiper – Windshield washer system
SCM 31 – Main lighting switching – position lights
SCM 32 – Low beam lights
SCM 33 – Main work lighting switching
SCM 34 – Hopper working lighting – harvest return – cleaning box
SCM 35 – Flashing
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module overview
SCM 41 – Connector overview
SCM 42 – Cutting deck light support adapter
SCM 43 – Rearview mirror adjustment
SCM 44 – Wheel position display
SCM 46 – Tier 3 Diesel Engine Warning Lights
SCM 48 – Grounding terminals
SCM 49 – CAN diesel engine
SCM 50 – Profi Cam adapter
SCM 51 – Tier 3 engine
SCM 52 – Front contour lighting adapter
SCM 53 – SI adapter terminal 15x
SCM 54 – Soybean cutting apron adapter
SCM 55 – Teleservice module adapter
Front tool connection diagrams – soybean cutting apron (type 440)
T440 01 – Multiple coupling
Designations
T440 02 – Reel
Designations
T440 03 – AUTO CONTOUR
Designations
T440 04 – Lighting
Designations
T440 05 – AUTOPILOT
Designations
Front tool connection diagrams – Standard – Cutting deck (type 527)
T527 01 – Multiple coupling
Designations
T527 02 – Reel
Designations
T527 03 – AUTO CONTOUR
Designations
T527 04 – AUTO CONTOUR
Designations
Front tool connection diagrams – folding cutting deck (type 713)
T713 01 – Multiple coupling
Designations
T713 02 – Reel
Designations
T713 03 – Fold down the front tool
Designations
T713 04 – AUTO CONTOUR
Designations
T713 05 – Lighting
Designations
T713 06 – AUTOPILOT
Designations
Front tool connection diagrams – Standard – Cutting deck (type 715)
T715 01 – Multiple coupling
Designations
T715 02 – Reel
Designations
T715 03 – Rapeseed knife
Designations
T715 04 – AUTO CONTOUR
Designations
T715 05 – AUTOPILOT
Designations
Front tool connection diagrams – Vario – Cutting deck (type 716)
T716 00 – Module overview
Designations
T716 01 – Multiple coupling
Designations
T716 02 – Module voltage supply / CAN bus
Designations
T716 03 – Reel
Designations
T716 04 – Table adjustment
Designations
T716 05 – Rapeseed knife
Designations
T716 06 – AUTO CONTOUR
Designations
T716 07 – AUTOPILOT
Designations
1081 Connector overview
Connector database (chp CLAAS)
Example representation of coding numbers (CHP)
Connector representation (CHP)
1085 Network functions
CAN BUS system – Machine with Cummins Stage V diesel engine
Description of operation
12 Cabin, driving position
1230 Headquarters
Seat contact
Measurement value table
Description of the function
1240 Air conditioning
Air conditioning function
Measurement value table
Description of the function
Air conditioning test menu
20 Harvest feeding
2002 Front tool
Raise / Lower the front tool
Measurement value table
Description of the function
Main valve
Front tool on/off
Description of the function
Function not activated (S055 in rest position)
ON front tool
Front tool OFF
Important note:
Reverse front tool
Measurement value table
Description of the function
Front tool cushioning
Measurement value table
Description of the function
Front tool damping valve
Accumulation pressure filling instructions
Manual transverse regulation
Measurement value table
Description of the function
AUTOCONTOUR distribution block / Reverse
2010 Cutting deck extension
VARIO – Cutting table adjustment
Measurement value table
Description of how the reel adjustment works
2015 Reel / Equalizer
Raise/lower the reel
Measurement value table
Description of how the reel adjustment works
Reel forward/backward
Measurement value table
Description of how the reel adjustment works
Adjustment of reel speed, automatic reel speed
Measurement value table
Description of how the reel adjustment works
26 Ground guidance
2605 AUTO CONTOUR
AUTO CONTOUR (CAC) / CONTOUR
Measurement value table
Adjustment of CAC probe sensors
Description of the function
AUTO CONTOUR distribution block / reverse
Accumulation pressure filling instructions
41 Threshing bodies
4100 Threshing bodies
ON / OFF of the threshers
Measurement value table
Description of the function
4120 Drummer
Mixer speed adjustment
Measurement value table
Description of the function
61 Grain recovery
6120 Emptying the hopper
Hopper emptying
Measurement value table
Function description
Rotate the hopper tube
Measurement value table
Function description
92 Diagnosis
9210 Machine Error Codes
FMI Error Codes
FMI 00 (Signal too large)
FMI 01 (Signal too small)
IMF 02 (Implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (Faulty Frequency Signal)
FMI 09 (communication error)
FMI 10 (signal modification too fast)
FMI 11 (multiple errors)
FMI 12 (ECU faulty)
FMI 13 (signal outside calibrated range)
FMI 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software conditions not met)
FMI 95 (no signal modification)
FMI 96 (Faulty CAN bus system)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (News)
AVERO Error Code List
Overview of error codes
9220 Diesel Engine Error Codes (J1939)
Diesel Engine Error Codes – J 1939 / Engine Diagnostics / Component Position
Perkins 1206F component position fig. 1
Perkins 1206F component position fig. 2
Perkins 1206F component position fig. 3
Perkins 1206F component position fig. 4
Perkins 1206F component position fig. 5
Perkins 1206F component position fig. 6
Perkins 1206F component position fig. 7
Error code according to ISO J1939 (Perkins – 1206F)
Location of parts
Hydraulic system
Distribution blocks
1000 Oil tank/filter/oil cooler
2000 Pump / Motor
3000 Main hydraulic cylinder
4000 Restrictor / Calibrated Orifice
5000 Pressure accumulator
6000 Valves – mechanical control
7000 Valves – hydraulic control
8000 Couplings / fittings
9000 Measuring points / display instruments
Electrical system
A Terminal / Modules
B Sensors
C Electrical/electronic devices
D Light-emitting diode
E Lighting
G Voltage sources
H Signal device / indicator lights
K Relays
M Motor (electric)
P Display instrument
R Potentiometer / resistor
S Switches / keys – cabin control
U Switches – external control
V Electronic components
X Connectors
Y Electromagnetic coil
Z Actual value switch
Main electrical system
Grounding points

00 0301 041 0.pdf:

PERKINS 1206 E70 TA
Contents
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Overview
CCN (CLAAS Component Number – CLAAS part number)
Introduction
Safety tips
Safety instructions and risk information
Validity of the notice
Validity of the notice
Directory of abbreviations
01 Motor
0102 Complete set
Complete components
Engine components – exhaust gas turbocharger side
Engine components – feed pump side
Engine components – top view
Perkins 1206F-E70TA Diesel Engine Nameplate
Nameplate on the diesel particulate filter
Urea pump nameplate
Technical characteristics. Perkins 1206F-E70TA diesel engine
General informations
Introduction
0110 Motor housing
Basic engine
Crankcase cylinder
Description of the function
Cylinder designation
Inspect the cylinder block
Piston – connecting rod
Description of the function
Check the clearance between segments
Check piston ring air gap
Connecting rod – inspect
Inspect piston height
Measure piston height
Crankshaft
Description of the function
Vibration damper
Description of the function
Check the oscillation damper
Crankcase air bleeding
Description of the function
Intake and exhaust line – inspect
Compression test
Description of the function
0120 Cylinder head – Valves – Distribution
Cylinder head – valves – wheel drive
Cylinder head
Description of the function
Inspect the cylinder head
Check the flatness of the cylinder head
Gear drive
Description of the function
Inspect the gearing
Camshaft
Description of the function
Valve System Components
Description of the function
Inspect valve depth
Inspect the valve guide
Position the valve mechanism before maintenance operations
Setting up the comparator. Determine the safe position
Description of the function
Check valve clearance
Cylinder and valve position
Setting up the comparator. Check valve clearance
Description of the function
Set cylinder 1 to top dead center
Position cylinder 1 at top dead center
Position cylinder 1 at top dead center
Set cylinder 1 to top dead center
0125 Injection system, fuel supply
Injection system / fuel system
Fuel system (example figure)
Description of the function
High pressure fuel system
Description of the function
Main Fuel Filter/Water Separator
Secondary fuel filter
Fuel pump assembly
Electrical control system for the fuel system (example figure)
Injector
Cleanliness of fuel system components
Engine cleanliness
Working environment
Tool that must be used for cleanliness during fuel injection operations: warranty condition.
New components
Inspect the fuel system
Possible reduction in engine power.
Air in fuel – check
Example. Figure fine filter
Tool A. Clear Fuel Line
Fuel quality – check
Fuel system – purge
Fuel injection – monitor event
Take into account before intervening.
Tool that must be used for cleanliness during fuel injection operations: warranty condition.
Secure the high pressure fuel pump with the adjusting rod.
Set the high pressure fuel pump time delay.
Set cylinder 1 to top dead center
Configure the injector code
Take into account before intervening.
Tool that must be used for cleanliness during fuel injection operations: warranty condition.
Replacement of injectors
Figure injector code
Figure CDS. Enter the injector code
0130 Lubrication system
Lubricating oil system
Engine oil circuit
Description of the function
Check engine oil pressure
Inspect the engine oil pump
Measure outer rotor clearance on oil pump body
Measure oil pump rotor clearance
Measure rotor end play
Check excessive bearing wear
Engine oil comes out on the outer side of the engine
Engine oil exits into the combustion chamber of the cylinder
Increased engine oil temperature – inspect
0135 Cooling system
Cooling system
Introduction
Coolant flow
Description of the function
Check the cooling system
Introduction
Engine and cooling system overheating problems
Cooling system – inspect
Visual inspection of the cooling system
Create the right antifreeze mixture
Check the filler cap
Check the radiator and cooling system for leaks
Engine oil cooler – inspect
Engine Oil Cooler
Water temperature regulator (thermostat) – inspect
Water pump – inspect
0140 Exhaust device
Exhaust gas system
Inspect the turbocharger
Description of the function
Checking the wastegate valve
Exhaust gas cooler (NRS) – check
0155 Engine controls
Diesel engine monitoring – Tier4f AVERO
Measurement value table
Description of the function
Perkins 1206F diesel engine warnings
System operation, diesel engine monitoring
Distribution block diagram
Description of the function
0165 Exhaust gas aftertreatment
Exhaust gas aftertreatment – RCS dosing test system
FED injector screwed onto the measuring vessel
Example of a test kit for the DEF injector test procedure
DEF Injector Spray Test
Description of the function
Empty and clean the urea solution tank
Tank, electronics and pump assembly (PETU “Pump Electronic and Tank Unit”)
Description of the function
DEF pump
Control the urea solution
Preparing for work
Special tool
Check the urea solution (purity)
Check the urea solution (density)
0198 Test/Measurement/Adjustment
CAN data connection, circuit – check
Diagnostic Error Codes for CAN Data Connection Circuit
The following basic informa is important for these measurements
Basic information: The CAN circuit is presented in the AVERO document type 561 and 560.
Data connection configuration status – inspect
Diagnostic codes for data connection configuration status – ect
DEF Control Module, Current – Inspect (A032)
Diagnostic Codes for FED Control Module (A032), Power Supply
DCU power supply circuit (A032)
Contact pin positions
DEF line heater – inspect
Diagnostic Error Codes for DEF Line Heater
Schematic representation of the FED heating circuit
Contact pin positions in the DEF heating circuit
DEF pump – inspect
Diagnostic Error Codes for DEF Pump
Schematic representation of FED pump and contact pins
DEF pump, pressure sensor – inspect
Diagnostic Trouble Codes
Schematic representation of the FED pressure sensor and contact pins
DEF pump, sensor feed – inspect
Diagnostic Trouble Codes
Schematic representation of the DEF pump sensor power supply and contact pins
DEF return valve – inspect
Diagnostic Trouble Codes
Schematic representation of the DEF pump return valve circuit
DEF tank sensor – inspect
Diagnostic Trouble Codes
Schematic representation of DEF tank sensor circuit
Diesel particulate filter, identification signal – inspect
Diagnostic error codes for the exhaust aftertreatment identification module
Schematic representation of the exhaust gas aftertreatment identification module
ECM memory – inspect
Diagnostic Error Codes for ECM Software
Electrical connections – inspect
Schematic representation of the assembly of a connector (typical example)
Gasket for ECM connection. Gasket for a three-pin connector (typical example)
Typical example of a locking tab.
Engine pressure sensor, open circuit or short circuit – inspect
Diagnostic Error Codes for Engine Pressure Sensors
Schematic representation of pressure sensors
Contact pin positions on connector P2 for pressure sensors
Typical example of an engine pressure sensor
Rail pressure sensor
Engine speed sensor/ignition point, circuit – inspect
Diagnostic Codes for Engine RPM/Ignition Point Sensors
Graphical representation of engine speed / ignition point sensors
Contact pin positions for engine speed sensor/ignition point on connector P2
Displaying the mounting point of the sensors
Typical example of engine speed/ignition point sensor
Engine temperature sensor, open circuit or short circuit – inspect (active sensors)
Diagnostic Error Codes for Active Temperature Sensor Circuits
Position of FAP and RCS intake temperature sensors and detectors
Turbocharger Exhaust Temperature Sensor and Detector Position
Schematic representation of the FAP/RCS intake temperature sensor
Schematic representation of the turbocharger inlet temperature sensor (if equipped)
Typical connection for active temperature sensors
Contact pin positions on connector P1 for FAP/RCS temperature sensor circuit
Contact pin positions on connector P2 for the turbocharger intake temperature sensor circuit.
Engine temperature sensor, open circuit or short circuit – inspect (passive sensors)
Diagnostic Error Codes for Engine Temperature Sensors
Schematic representation of passive engine temperature sensors
Position of contact pins for temperature sensors on ECM connectors P1 and P2
Typical view of an engine temperature sensor
Power supply – inspect
Diagnostic Error Codes for Power Supply
Schematic representation of the motor’s electrical current supply circuit
Schematic representation of the electrical current supply circuit of the NOx sensor
Positions of the contact pins on the P1 connector for the voltage supply circuit
Fuel pump relay, circuit – inspect
Diagnostic Codes for EFLP Relay Circuit (Feed Pump Relay)
Schematic representation for the electric power pump (EFLP). Contact pin positions.
Glow plugs, starting aid – inspect
Diagnostic Codes for Glow Plug Starting Aid Relay Circuit
Schematic representation of the glow plug starting aid circuit, contact pins on connector P1
Bad injector data – inspect
Diagnostic Error Codes for Bad Injector Data
Figure injector code
Injector magnetic coil, circuit – inspect
Diagnostic Error Codes for Injector Magnetic Coil Circuit
Schematic representation of the circuit for the injector magnetic coils
Contact pin positions for injector magnetic coils on connector P2
Typical example of injection valve
Figure wiring harness connection for injection valve
Figure of the Injector Solenoid Test (CDS)
Engine valves – inspect
Diagnostic Error Codes for Engine Valves
Schematic representation of engine valves
Contact pins on connector P2 for engine valves
Fittings for engine valves
NOx sensor – ins