Claas V1380-1080 (540) Combines Operator Manual FR

File List:

00 0288 171 5.pdf
00 0288 174 0.pdf

00 0288 171 5.pdf:

Instructions for use
Contents
1 Introduction
1.1 General instructions
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Risk areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Passengers
2.2.7 Couple the machine with the front tool or cutting carriage
2.2.8 Risk of injury due to rotating shafts
2.2.9 Constructive modifications
2.2.10 Optional equipment and spare parts
2.2.11 Operation only after proper commissioning
2.2.12 Technical condition
2.2.13 Danger in the event of damage to the machine
2.2.14 Maintain safety devices in operational capacity
2.2.15 Personal safety equipment
2.2.16 Wear suitable clothing
2.2.17 Remove dirt and loose objects
2.2.18 Prepare the machine for road travel
2.2.19 Inappropriate operating consumables
2.2.20 Safety in handling operating consumables and secondary consumable materials
2.2.21 Environmental protection and disposal
2.2.22 Electric shock from the electrical system
2.2.23 Liquids under pressure
2.2.24 Only carry out work on the machine when it is stopped
2.2.25 Maintenance and repair work
2.2.26 Machine elements recorded and loads
2.2.27 Risks due to welding work
2.3 Safety marking
2.3.1 Structure of warning pictograms
2.3.2 Warning pictograms on the front tool
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Machine overview
3.1.2 Conservation of the instructions for use
3.1.3 VARIO operating mode
3.1.4 Operating mode of overload safety devices
3.2 Optional machine equipment
3.2.1 Outer fingers of the reel
3.2.2 Anti-winding device
3.2.3 Exterior baffle extension
3.2.4 Stone deflector
3.2.5 Scrapers
3.2.6 Chain sprocket set
3.2.7 Stabilizing wheels
3.2.8 Rapeseed separation blade
3.2.9 Rapeseed equipment transport box
3.2.10 Lighting
3.3 Nameplates and identification numbers
3.3.1 Front tool nameplate
3.4 Machine information
3.4.1 Sticker
4 Control and display elements
4.1 Cabin and driving position
4.1.1 Control console
4.2 Front tool
4.2.1 Control elements
5 Technical characteristics
5.1 VARIO
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Reel
5.1.5 Feed auger
5.1.6 Cutting widths
5.1.7 Tire pressure
5.2 Operating consumables
5.2.1 Lubricants
5.2.2 Hydraulic oil
6 Preparing the machine
6.1 Stop and immobilize the machine
6.1.1 Stop and immobilize the machine
6.2 Load the front tool
6.2.1 Load the front implement and secure it
6.3 Install the front tool
6.3.1 Install the front tool
6.3.2 Prepare for locking
6.3.3 Hanging the front tool
6.3.4 Lock the front tool
6.3.5 Install the cardan shaft
6.3.6 Hanging the PTO shaft protection chain
6.3.7 Install the multicoupler
6.3.8 Remove the stands
6.3.9 Adjusting the training wheels
6.3.10 Setting the front implement on the combine harvester information system
6.4 Remove the front tool
6.4.1 Remove the front tool
6.4.2 Install the crutches
6.4.3 Remove the multiple coupling
6.4.4 Remove the cardan shaft
6.4.5 Unlock the front tool
6.4.6 Unhook the front tool
6.5 Harvest collection
6.5.1 Install the reel safety stand
6.5.2 Loosen the reel safety supports
6.6 Feed auger
6.6.1 Adapt the scraper profiles according to the supply channel
6.7 Cutting device
6.7.1 Install the cutter bar protection device
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Adjusting the parking position
7.1.3 Manually adjust the parking position
7.2 Work
7.2.1 Prepare to move into the field
7.2.2 Adjust the working position
7.2.3 Before work
7.2.4 Check crop absorption
7.3 Rapeseed harvest
7.3.1 Install the rapeseed equipment*
7.3.2 Install the rapeseed separation blade*
7.3.3 Connect the rapeseed* equipment to the hydraulic system
7.4 Cereal harvest
7.4.1 Install the cereal equipment
7.4.2 Disconnect the rapeseed* equipment from the hydraulic system
7.4.3 Remove the rapeseed separation blade*
7.5 Electrical and electronic system
7.5.1 Connecting and disconnecting lighting*
Control the lighting on the front tool
Control lighting from the cabin
7.6 Management
7.6.1 Expand LASER PILOT*
7.6.2 Fold LASER PILOT*
7.7 Harvest collection
7.7.1 Mount the divider
7.7.2 Remove the divider
7.7.3 Adjust the long divider
7.7.4 Unfold the long divider
7.7.5 Fold the long divider
7.7.6 Install the exterior deflectors
7.7.7 Remove the exterior deflector
7.7.8 Install the connection plate
7.7.9 Remove the connection plate
7.7.10 Adjust the short divider
7.7.11 Unfold the short divider
7.7.12 Fold the short divider
7.7.13 Adjust the position of the cutting deck from the cabin
7.7.14 Adjust the position of the cutting deck on the front tool
7.7.15 Adjust the reel fingers
7.7.16 Close the cleaning opening
7.8 Feed auger
7.8.1 Adjust the scraper profiles of the feed auger
7.8.2 Adjust the position of the feed auger
7.8.3 Adjust the feed screw fingers
7.8.4 Remove the auger plate extensions
7.8.5 Install the worm sheet extensions
7.8.6 Change feed auger speed
7.9 Cutting device
7.9.1 Connect the rapeseed separation blade*
7.9.2 Installing and removing the corn lifter with the quick release
Install the corn lifter
Remove the corn lifter
7.9.3 Install and remove the corn lifter
7.10 Ground guidance
7.10.1 Adjust the skates
7.10.2 Adjusting the skates using the quick adjustment*
8 Faults and solutions
8.1 Front tool
8.1.1 Improve harvest flow
8.1.2 Harvest feeding
8.1.3 Feed auger
8.1.4 Mower
8.1.5 Ground guidance
8.2 Hydraulic system
8.2.1 Balancing the reel hydraulic cylinders
Balance automatically
Balance manually
8.2.2 Bleed the air from the cutting deck adjustment hydraulic cylinders
8.3 Electrical and electronic system
8.3.1 Prepare welding work
8.4 Harvest collection
8.4.1 Carry out the basic reel height adjustment
8.4.2 Replacing the reel fingers
8.5 Feed auger
8.5.1 Replace feed auger fingers with quick lock
8.5.2 Replace the feed auger fingers
8.5.3 Remove the dust plate
9 Maintenance
9.1 Maintenance intervals
9.1.1 Before the start of the harvest
9.1.2 After the first 100 hours of operation
9.1.3 Every 10 hours of operation or every day
9.1.4 Every 50 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 hours of service or annually
9.1.8 After harvest
9.1.9 Preservation measures for the front tool
9.2 Lubrication plan
9.2.1 Lubricate the lubrication points every 10 operating hours
9.2.2 Lubricate the lubrication points every 100 operating hours
9.2.3 Lubricate the lubrication points every 250 operating hours
9.3 Gearboxes, clutch and cardan shaft
9.3.1 Checking the oil level of right-gear gearboxes
9.3.2 Drain the oil from the spur gear reducer
Change the oil
Fill with oil
9.4 Chassis
9.4.1 Checking wheel hub bearing clearance
9.4.2 Adjusting the wheel hub bearing clearance
9.4.3 Check the tightening torque of the wheel nuts
9.5 Workouts
9.5.1 Setting drives
9.5.2 Remove the chain (K01)
9.5.3 Install the chain (K01)
9.5.4 Remove the chain (K01)
9.5.5 Install the chain (K01)
9.5.6 Adjust the chain (K01)
9.5.7 Remove the chain (K03)
9.5.8 Mount the chain (K03)
9.5.9 Adjust the chain (K03)
9.5.10 Adjust the chain (K02)
9.6 Hydraulic system
9.6.1 Identify hydraulic oil
9.6.2 Checking the hydraulic oil level
9.6.3 Drain the hydraulic oil
9.6.4 Replace the hydraulic oil tank return filter
9.6.5 Filling up with hydraulic oil
9.6.6 Check hydraulic hose lines
9.7 Harvest collection
9.7.1 Check the sliding beams
9.7.2 Adjusting the sliding beams
9.7.3 Cleaning the sliding beams
9.7.4 Cleaning the skates
9.7.5 Clean the cutting deck
9.7.6 Clean the cover plates
9.7.7 Checking the gas shock absorbers
9.8 Cutting device
9.8.1 Replacing the knives
9.8.2 Replacing the segmented knife
Install the knife connector
Assemble the knife segments (A) with the reinforcing plate
Assemble the knife segments (B) without reinforcing plate
Install the overlap segment
9.8.3 Check equalizers
Check Low Equalizers
Check the wear plate
Check the high equalizer for wear
Check high equalizer
9.8.4 Replace the blade section
9.8.5 Replace double fingers
9.8.6 Align the double fingers
9.8.7 Replace the rapeseed separation blade knives*
Put down the knives
Put down the knife
9.8.8 Clean the guide bars of the rapeseed separation blades*
10 Decommissioning and disposal
10.1 General instructions
10.1.1 Decommissioning and disposal
11 Declaration of conformity
11.1 VARIO
11.1.1 Declaration of conformity for CE

00 0288 174 0.pdf:

VARIO 1380VARIO 1230VARIO 1080
Contents
1 Introduction
1.1 General information
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Symbols and instructions
1.1.4 Optional equipment
1.1.5 CLAAS Reseller
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Risk areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Coupling the machine to the front implement or transport trolley
2.2.7 Risk of injury due to rotating shafts
2.2.8 Construction modifications
2.2.9 Optional equipment and spare parts
2.2.10 Operation only after proper commissioning
2.2.11 Technical condition
2.2.12 Danger due to damage to the machine
2.2.13 Maintain protective devices capable of operating
2.2.14 Personal safety equipment
2.2.15 Wear suitable clothing
2.2.16 Remove dirt and loose objects
2.2.17 Prepare the machine for road travel
2.2.18 Unsuitable operating consumables
2.2.19 Safety of use of operating consumables and secondary operating consumables
2.2.20 Environmental protection and disposal
2.2.21 Electrical discharge at the electrical system level
2.2.22 Liquids under pressure
2.2.23 Only carry out work on the machine when it is stopped
2.2.24 Maintenance and repair work
2.2.25 Machine parts and loads noted
2.2.26 Risks due to welding work
2.3 Safety label
2.3.1 Structure of warning pictograms
2.3.2 Warning pictograms on the front tool
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Machine overview
3.1.2 VARIO operating mode
3.1.3 Operating mode of overload safety devices
3.2 Optional machine equipment
3.2.1 Outer fingers of the reel
3.2.2 Anti-winding device
3.2.3 Stone deflector
3.2.4 Scraper
3.2.5 Chain sprocket set
3.2.6 Rapeseed equipment transport box
3.3 Nameplates and identification numbers
3.3.1 Front tool nameplate
3.4 Machine information
3.4.1 Sticker
4 Controls and displays
4.1 Cabin and driving position
4.1.1 Control console
4.2 Harvest feeding
4.2.1 Control elements
5 Technical characteristics
5.1 VARIO
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Reel
5.1.5 Power group
5.1.6 Cutting widths
5.2 Operating consumables
5.2.1 Lubricants
5.2.2 Hydraulic oil
6 Preparing the machine
6.1 Disconnect and secure the machine
6.1.1 Disconnect the machine and secure it
6.2 Before commissioning
6.2.1 To be carried out before the first commissioning
6.2.2 Remove transport security
Remove the transport security* from the cutter bar
Remove the crane eyes*
Remove the pallet*
Remove the transport safety device from the reel
6.3 Load the front tool
6.3.1 Load the front implement and secure it
6.4 Install the front tool
6.4.1 Install the front tool
6.4.2 Prepare for locking
6.4.3 Attaching the front implement
6.4.4 Lock the front tool
6.4.5 Install the cardan shaft
6.4.6 Install the multiple coupling
6.4.7 Remove the stands
6.4.8 Adjust the machine according to the front tool
6.5 Remove the front tool
6.5.1 Remove the front tool
6.5.2 Install the crutches
6.5.3 Remove the multiple coupling
6.5.4 Remove the cardan shaft
6.5.5 Unlock the front tool
6.5.6 Unhook the front tool
6.6 Management
6.6.1 Install the LASER PILOT*
6.7 Harvest feeding
6.7.1 Install the reel safety stand
6.7.2 Remove the safety supports from the reel
6.8 Power group
6.8.1 Adapt the scraper profiles according to the supply channel
6.9 Mower
6.9.1 Install the left side rapeseed separation blade switch*
6.9.2 Install the cutter bar protection device
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Adjusting the parking position
7.1.3 Manually adjust the parking position
7.2 Work
7.2.1 Prepare to move into the field
7.2.2 Adjust the working position
7.2.3 Before work
7.2.4 Check crop absorption
7.3 Rapeseed harvest
7.3.1 Install the rapeseed equipment*
7.3.2 Install the rapeseed separation blade*
7.3.3 Connect the rapeseed* equipment to the hydraulic system
7.4 Cereal harvest
7.4.1 Install the cereal equipment
7.4.2 Disconnect the rapeseed* equipment from the hydraulic system
7.4.3 Remove the rapeseed separation blade*
7.5 Management
7.5.1 Expand LASER PILOT*
7.5.2 Fold LASER PILOT*
7.6 Harvest feeding
7.6.1 Mount the divider
7.6.2 Remove the divider
7.6.3 Adjust the long divider
7.6.4 Unfold the long divider
7.6.5 Fold the long divider
7.6.6 Install the exterior deflectors
7.6.7 Remove the exterior deflector
7.6.8 Install the connection plate
7.6.9 Remove the connection plate
7.6.10 Adjust the short divider
7.6.11 Unfold the short divider
7.6.12 Fold the short divider
7.6.13 Adjust the table length from the machine
7.6.14 Adjusting the table length from the front tool
7.6.15 Adjust the reel fingers
7.6.16 Close the cleaning opening
7.7 Power group
7.7.1 Adjust the scraper profile of the feed auger
7.7.2 Adjust the position of the feed auger
7.7.3 Adjust the feed screw fingers
7.7.4 Remove the worm sheet extension
7.7.5 Install the worm sheet extension
7.7.6 Change feed auger speed
7.8 Mower
7.8.1 Engage the rapeseed separation blade
7.8.2 Install and remove the corn lifter
7.9 Ground guidance
7.9.1 Adjust the skates
8 Incidents and remedies
8.1 Front tool
8.1.1 Improve harvest flow
8.1.2 Harvest collection
8.1.3 Feed auger
8.1.4 Cutting device
8.1.5 Ground guidance
8.2 Hydraulic system
8.2.1 Bleed air from reel hydraulic cylinders
Automatic air purge
Manual air purge
8.2.2 Bleed the air from the hydraulic table adjustment cylinders
8.3 Harvest feeding
8.3.1 Carry out the basic reel height adjustment
8.3.2 Replacing the reel fingers
8.3.3 Adjust the reel speed sensor
8.4 Power group
8.4.1 Replace the feed auger fingers
9 Maintenance
9.1 Maintenance intervals
9.1.1 Before the start of the harvest
9.1.2 After the first 100 hours of operation
9.1.3 Every 10 hours of operation or every day
9.1.4 Every 50 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 hours of service or annually
9.1.8 After harvest
9.1.9 Preservation measures for the front tool
9.2 Lubrication plan
9.2.1 Lubricate the lubrication points every 10 hours of operation
9.2.2 Lubricate the lubrication points every 100 operating hours
9.2.3 Lubricate the lubrication points every 250 operating hours
9.3 Transmission, clutch and cardan shaft
9.3.1 Checking the oil level of right-gear gearboxes
9.3.2 Drain the oil from the right-gear gearboxes
9.3.3 Filling the right-gear gearboxes with oil
9.4 Workouts
9.4.1 Setting drives
9.4.2 Remove the chain (K01)
9.4.3 Install the chain (K01)
9.4.4 Adjust the chain (K01)
9.4.5 Remove the chain (K03)
9.4.6 Mount the chain (K03)
9.4.7 Adjust the chain (K03)
9.4.8 Adjust the chain (K02)
9.5 Hydraulic system
9.5.1 Identify hydraulic oil
9.5.2 Checking the hydraulic oil level
9.5.3 Drain the hydraulic oil
9.5.4 Replace the hydraulic oil tank return filter
9.5.5 Filling up with hydraulic oil
9.5.6 Check hydraulic hose lines
9.6 Electrical and electronic system
9.6.1 Prepare welding work
9.7 Harvest feeding
9.7.1 Check the sliding beams
9.7.2 Adjusting the sliding beams
9.7.3 Cleaning the sliding beams
9.7.4 Cleaning the skates
9.7.5 Clean the cover plates
9.7.6 Check gas shock absorbers
9.8 Reaper
9.8.1 Replacing the knives
9.8.2 Check the blade clamps
Check the lower blade clamps
Check the wear plate
Check the wear of the upper blade clamp
Check the high blade clamp
9.8.3 Replace the blade section
9.8.4 Replacing double fingers
9.8.5 Align double fingers
10 Decommissioning and disposal
10.1 General information
10.1.1 Decommissioning and disposal