Claas Trion 630-520 (L53) Combines Repair Manual FR

File List:

00 0303 822 2.pdf
00 0305 243 3.pdf
00 0305 366 0.pdf
00 0305 843 0.pdf

00 0303 822 2.pdf:

Repair instructions
Contents
Introduction
General instructions
Validity of the notice
Copyright Notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair instructions
Technical characteristics
General informations
General cleaning instructions
Treatment of sealing surfaces
Tightening torques
Tightening torques for hexagonal or hexagon socket screws/nuts, head without collar or flange (man factory standard M 3059)
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic connections with cutting ring
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
Security
Foreword
Explanation of symbols
Working environment
Good practices
Personal protective equipment
Power generation applications
Exhaust aftertreatment
Common substances
Hazardous Material
Electrical components
General risks
Work safety assessment
Welding work on a vehicle with an electronically controlled fuel system
01 Motor
0102 Complete set
Engine characteristics
Engine Description
Engine components
Exhaust aftertreatment system
Start the engine manually
Special tool when the engine is removed
Special tool for the engine in mounted position
Start the engine manually in the up position
Start the engine manually in the disassembled position
0105 Engine suspension
0110 Motor housing
Front crankshaft seal (001-023)
Technical characteristics
Special tool
To set down
Rear crankshaft seal (001-024)
Technical characteristics
Preparing for work
Special tool
Clean and check
To set down
Front Gable Cover (001-031)
Technical characteristics
To set down
Rear Gable Cover (001-034)
Technical characteristics
To set down
Flywheel housing (016-006)
Technical characteristics
Special tool
Disassemble
Clean and check
To assemble
To set down
0115 Powertrain
Connecting rod bearing (001-005)
Technical characteristics
To set down
Main bearing (001-006)
Technical characteristics
To set down
Connecting rod (001-014)
Technical characteristics
Piston (001-043)
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Piston injection cooling (001-046)
Technical characteristics
To set down
Crankshaft (001-016)
Technical characteristics
To set down
Crankshaft wear sleeve (001-067)
Technical characteristics
Special tool
To set down
Crankshaft speed ring (001-071)
Technical characteristics
Crankshaft sprocket (001-019)
Technical characteristics
To set down
Vibration damper (001-052)
Technical characteristics
To set down
Flywheel (016-005)
Technical characteristics
Special tool
Clean and check
To set down
Flywheel ring gear (016-008)
Technical characteristics
To set down
0120 Cylinder head – Valves – Distribution
Cylinder head (002-004)
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Cylinder block (001-026)
Technical characteristics
Cylinder block reinforcement plate (001-089)
Technical characteristics
To set down
Rocker arm caliper (002-001)
Technical characteristics
To set down
Camshaft (001-008)
Technical characteristics
Disassemble
To assemble
To set down
Camshaft sprocket (001-012)
Technical characteristics
To set down
Camshaft bushing (001-010)
Technical characteristics
To set down
Cylinder head with valve guide gasket (002-016)
Technical characteristics
Preparing for work
Special tool
Clean and check
To set down
Head gasket (002-021)
Technical characteristics
Clean and check
To set down
Rocker arm (003-008)
Technical characteristics
Disassemble
Clean and check
To assemble
To set down
Rocker cover / valve cover (003-011)
Technical characteristics
Clean and check
To set down
Rocker cover (003-013)
Technical characteristics
Clean and check
To set down
Crankcase vent line (003-018)
Technical characteristics
Clean and check
To set down
Crankcase Air Bleed (Internal) (003-002)
Technical characteristics
To clean
To set down
Cylinder head group (003-004)
Technical characteristics
Special tool
Preliminary activities
Final work
Pusher (004-015)
Technical characteristics
Preparing for work
Special tool
Clean and check
To set down
Pushrods and tubes (004-014)
Technical characteristics
Clean and check
To set down
Camshaft sensor (019-363)
Technical characteristics
Clean and check
To set down
Crankshaft Position Sensor (019-365)
Technical characteristics
Clean and check
To set down
Crankcase Pressure Sensor (019-445)
Technical characteristics
Clean and check
To set down
0125 Injection system, fuel supply
Fuel preheater, electric (005-008)
Technical characteristics
Clean and check
To set down
Fuel Pump Actuator (019-117)
Technical characteristics
To set down
Fuel pump (005-016)
Technical characteristics
Preparing for work
Special tool
Disassemble
Clean and check
To assemble
To set down
High pressure accumulator (ramp) (006-60)
Technical characteristics
Clean and check
To set down
High Pressure Fuel Lines to Rail (006-071)
Technical characteristics
Clean and check
To set down
Pressure limiter (006-061)
Technical characteristics
To set down
Injector (006-026)
Technical characteristics
Special tool
Clean and check
To set down
High pressure feed lines to injectors (006-051)
Technical characteristics
To set down
Fuel line fitting (installed on cylinder head) (006-052)
Technical characteristics
Special tool
Clean and check
To set down
Fuel filter head (006-017)
Technical characteristics
Disassemble
Clean and check
To assemble
To set down
Fuel Filter Head Attachment (006-018)
Technical characteristics
Clean and check
To set down
Fuel Discharge Lines (006-013)
Technical characteristics
Clean and check
To set down
Fuel Supply Lines (006-024)
Technical characteristics
Clean and check
To set down
Rail pressure sensor (019-115)
Technical characteristics
Clean and check
To set down
Intake Manifold Pressure/Temperature Sensor (019-159)
Technical characteristics
To set down
0130 Lubrication system
Lubricating Oil Cooler (007-003)
Technical characteristics
Clean and check
To set down
Oil level gauge (007-009)
Technical characteristics
Calibrate
Oil dipstick tube (007-011)
Technical characteristics
To set down
Lubricating Oil Filter Bypass Valve (007-014)
Technical characteristics
Clean and check
To set down
Lubricating Oil Filter Head (007-015)
Technical characteristics
Clean and check
To set down
Lubricating Oil Filter Head Adapter (007-018)
Technical characteristics
Clean and check
To set down
Engine Oil Preheater (007-001)
Technical characteristics
Clean and check
To set down
Oil Suction Tube (Cylinder Block Mounted) (007-035)
Technical characteristics
Clean and check
To set down
Oil pan (007-025)
Technical characteristics
Preparing for work
Clean and check
To set down
Engine Oil Pressure Regulator (Main Channel) (007-029)
Technical characteristics
Clean and check
To set down
Oil pump (007-031)
Technical characteristics
Clean and check
To set down
Engine Oil Filler Tube (007-065)
Technical characteristics
Clean and check
To set down
Lubricating Oil Lines (007-092)
Technical characteristics
To set down
Turbocharger Oil Supply Line (010-046)
Technical characteristics
Clean and check
To set down
Turbocharger oil drain line (010-045)
Technical characteristics
Clean and check
To set down
Lubricating Oil Level Sensor (019-056)
Technical characteristics
Clean and check
To set down
Engine Oil Pressure Sensor and Switch (019-066)
Technical characteristics
Clean and check
To set down
0135 Cooling system
Coolant thermostat (008-013)
Technical characteristics
To set down
Coolant Air Purge Lines (008-017)
Technical characteristics
To set down
Fan Hub (Belt Drive) (008-036)
Technical characteristics
Disassemble
To assemble
To set down
Spacer and Fan Pulley (008-039)
Technical characteristics
Clean and check
To set down
Fan Belt Tensioner (008-087)
Technical characteristics
Clean and check
To set down
Water pump (008-062)
Technical characteristics
Clean and check
To set down
Turbocharger (010-041)
Technical characteristics
Clean and check
To set down
Inlet fitting (008-082)
Technical characteristics
Preparing for work
Clean and check
To set down
Coolant lines (008-124)
Technical characteristics
Preparing for work
Clean and check
To set down
Coolant Level Sensor (019-017)
Technical characteristics
To set down
Coolant Level Sensor (019-019)
Technical characteristics
Clean and check
To set down
Ambient Air Temperature Sensor (019-134)
Technical characteristics
To set down
0140 Exhaust device
Turbocharger (010-033)
Technical characteristics
Special tool
Clean and check
To set down
Turbocharger thermal protection plate (010-076)
Technical characteristics
Clean and check
To set down
Exhaust Manifold, Dry (011-007)
Technical characteristics
Clean and check
To set down
Exhaust Gas Pressure Sensor Line (011-027)
Technical characteristics
To set down
Thermal protection plate (011-032)
Technical characteristics
Clean and check
To set down
Exhaust Gas Pressure Sensor (019-376)
Technical characteristics
To set down
Turbocharger RPM Sensor (019-390)
Technical characteristics
Preparing for work
Clean and check
To set down
0145 Air suction
Restrictor Actuator (010-140)
Technical characteristics
To set down
Air Intake Fitting (010-080)
Technical characteristics
Special tool
To set down
Air Intake Manifold (010-023)
Technical characteristics
To set down
0150 Engine assembly parts
Auxiliary Drive Cover (009-039)
Technical characteristics
Clean and check
To set down
Alternator (generator) (013-001)
Technical characteristics
To set down
Charging System Alternator Attachment (013-003)
Technical characteristics
Clean and check
To set down
Alternator pulley (013-006)
Technical characteristics
To set down
Starter (013-020)
Technical characteristics
Preparing for work
Clean and check
To set down
0155 Engine controls
Engine Management Module (019-031)
Technical characteristics
To set down
Engine management motor mounting plate
Technical characteristics
To set down
0165 Exhaust gas aftertreatment
Preparing for work
Special tool
Check the urea solution (purity)
Check the urea solution (density)
95 Overview of maintenance parts
9599 Maintenance work
Silencer/catalyst
Technical characteristics
Preparing for work
Remove the SCR catalyst (011-36)
Clean and check the SCR catalyst (011-36)
Install the SCR catalyst (011-36)
Remove the diesel particulate filter (DPF) (011-41)
Clean and check the diesel particulate filter (DPF) (011-41)
Install the diesel particulate filter (DPF) (011-41)
Remove the diesel particulate filter differential pressure sensor lines (011-47)
Clean and check the lines of the diesel particulate filter differential pressure sensor (011-47)
Install the diesel particulate filter differential pressure sensor lines (011-47)
Remove Exhaust Aftertreatment System Inlet and Outlet (011-36)
Clean and check the inlet and outlet of the exhaust gas aftertreatment system (011-36)
Install the inlet and outlet of the exhaust gas aftertreatment system (011-36)
Remove Diesel Oxidation Catalyst (DOC) (011-49)
Disassemble Diesel Oxidation Catalyst (DOC) (011-49)
Clean and Check Diesel Oxidation Catalyst (DOC) (011-49)
Assemble Diesel Oxidation Catalyst (DOC) (011-49)
Install Diesel Oxidation Catalyst (DOC) (011-49)
Remove decomposition reactor tube (011-62)
Clean and check the decomposition reactor tube (011-62)
Install decomposition reactor tube (011-62)
Urea Dosing Unit (011-059)
Technical characteristics
Preparing for work
Remove urea dosing unit (011-059)
Disassemble Urea Dosing Unit (011-059)
Clean and check the urea dosing unit (011-059)
Assemble Urea Dosing Unit (011-059)
Install the urea dosing unit (011-059)
Urea pump (011-058)
Technical characteristics
Preparing for work
Remove urea pump (011-058)
Disassemble the urea pump (011-058)
Clean and check the urea pump (011-058)
Assemble the urea pump (011-058)
Install the urea pump (011-058)

00 0305 366 0.pdf:

Cummins L9 CM2350 L133CCummins QSL9 CM2350 L120C
Contents
Introduction
Notes on the instructions
Validity of the notice
Copyright Notice
Repair manual information
Use of the instructions
Classification in module/group structure
Seek and find
Directions
General repair instructions
Technical characteristics
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removing version A
Removing version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Lip rings with spring
Hose clamps
Tightening torques
Collar Alignment
Auxiliary mounting means
Assembly tools
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Diaphragm accumulator (pressure accumulator) according to factory standard CLAAS CN 24 0403
Features
Means of exploitation
Service and assembly
Modification of gas filling
Special tool
Treatment of sealing surfaces
Spare parts
Operating consumables
Welding work
ESD protective measures
Special tool
ESD protective measures
Inspection and repair advice
Tightening torques
Screw types according to CLAAS factory standard CN 02 5000
Description of the screw type
Tolerance class
Tightening instruction
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic connections with cutting ring
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for nuts for feed-through fitting, straight and angular
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic screwed socket SDS form F and sealing screw
Tightening torques for hydraulic screwed coupling SDS form H
Tightening torques for form E cover screws
Tightening torques for hydraulic screwed coupling form C, conical thread
Tightening torques for hydraulic screwed coupling SDE form F, adjustable
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for threaded rods / calibrated holes
Tightening torques for threaded bolts and special screws
Tightening torques for hydraulic components
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly tips
Tangent screw clamps
Hose clamps with round bolts
Security
Recognize the warnings
Warning pictogram
Signal word
Safety tips
Warning stickers and warnings
Requirements for specialized personnel
Children in danger
Dangerous areas of the machine
Passenger instructor during work
Risk of injury from rotating shafts
Construction modifications on the machine
Optional equipment and spare parts
Controlling the machine in operation
Technical condition
Respect the technical threshold values
Danger due to machine elements continuing to operate by inertia
Maintain safety devices in operational capacity
Personal protective equipment
Wear suitable clothing
Remove dirt and loose objects
Park and store the machine safely
Unsuitable operating consumables
Safe handling of operating consumables and secondary consumables
Environmental protection and disposal
Never put chemicals in the cabin
Avoiding fires
Fatal electrical discharges from overhead power lines and lightning strikes
Electrical discharge from the electrical system
Noise can harm your health
Machine parts under stress
Liquids under pressure
Pressurized air
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Work only when the machine is stopped
Risks during repair work
Machine elements recorded and loads
Risks due to welding work
Check and charge the battery
Preparations for emergency cases
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
01 Motor
0102 Complete set
Technical characteristics
Technical characteristics
Diesel Engine Overview
Overview of exhaust gas aftertreatment
Diesel Engine Overview
Disassemble the engine
Overview (304-999)
Disassemble (304-001)
Assemble the engine
Overview (305-999)
Assemble (305-001)
Run the engine (000-017)
Special tool
Semi-round cap (017-002)
Clean and check
To set down
Closing screw (017-007)
Clean and check
To set down
Closing screw (017-007)
Clean and check
Oil pan, center
To set down
Closing screw with cylindrical thread (017-011)
Clean and check
To set down
Closing screw with cylindrical thread (017-011)
General informations
Clean and check
To set down
Expansion screw (017-015)
Clean and check
To set down
0110 Motor housing
Crankshaft seal, front (001-023)
Special tool
Clean and check
To set down
Crankshaft seal, front (001-023)
Special tool
Clean and check
To set down
Crankshaft seal, rear (001-024)
Special tool
General informations
Lip seal
Multi-element seal
Lip seal
Multi-element seal
Clean and check
To set down
Gear cover, front (001-031)
Clean and check
To set down
Gearcase, front (001-033)
Clean and check
To set down
Crankcase gasket – Repair
Crankshaft ventilation (external) (003-001)
Clean and check
To set down
Crankcase fan (internal) (003-002)
General informations
To clean
To set down
Crankcase fan (internal) (003-002)
Clean and check
To set down
Crankcase ventilation line (003-018)
Clean and check
To set down
Crankcase ventilation line (003-018)
Block-mounted crankcase fan
Crankcase ventilation mounted on valve cover
Clean and check
To set down
Block-mounted crankcase fan
Crankcase fan mounted on valve cover
Oil pan (007-025)
Preparing for work
Clean and check
Only composite oil pan
To set down
Flywheel housing (016-006)
Special tool
Disassemble
Clean and check
To assemble
Front face alignment
Bore Alignment
To set down
Uses with an oil bath flywheel
Flywheel housing (016-006)
Special tool
Disassemble
Clean and check
To assemble
Front face alignment
Bore Alignment
To set down
Uses with an oil bath flywheel
Uses with an oil bath flywheel
Crankcase Pressure Sensor (019-445)
General informations
Clean and check
To set down
0115 Powertrain
Connecting rod bearing (001-005)
Clean and check
To set down
Main bearing (001-006)
Special tool
Clean and check
To set down
Upper main bearing
Lower main bearing
Main bearing (001-006)
Special tool
Clean and check
To set down
Upper main bearing
Lower main bearing
Connecting rod (001-014)
Clean and check
Hose and torsion test
Calibration process
To set down
Connecting rod (001-014)
General informations
Clean and check
Hose and torsion test
Calibration process
To set down
Crankshaft (001-016)
Special tool
Clean and check
To set down
Rotation check
Crankshaft (001-016)
Special tool
General informations
Clean and check
To set down
Rotation check
Crankshaft sprocket, front (crankshaft removed) (001-019)
Clean and check
To set down
Crankshaft Pulley (001-022)
To set down
Crankshaft wear sleeve, front (001-025)
Special tool
Clean and check
To set down
Piston (001-043)
Preparing for work
General informations
Clean and check
Failure Analysis / Inspection
To set down
Piston Cooling Nozzle (001-046)
Clean and check
To set down
Piston Cooling Nozzle (001-046)
Clean and check
To set down
Piston rings (001-047)
Preparing for work
Failure Analysis / Inspection
Rubber vibration damper (001-051)
To set down
Viscose vibration damper (001-052)
To set down
Piston-connecting rod module (001-054)
Special tool
Engines with horizontally split connecting rods
Disassemble
Clean and check
To assemble
Single element piston
Piston in several elements
To set down
Engines with pins and nuts on the connecting rods
Engines with screws on the connecting rods
Piston-connecting rod module (001-054)
Special tool
Engines with horizontally split connecting rods
Engines with inclined split connecting rods
Disassemble
Clean and check
To assemble
Single element piston
Piston in several elements
To set down
Engines with pins and nuts on the connecting rods
Engines with screws on the connecting rods
Crankshaft wear sleeve, rear (001-067)
Special tool
Initial check
Clean and check
To set down
Crankshaft speed ring (001-071)
Clean and check
To set down
Crankshaft seal bracket, rear (001-104)
Special tool
Clean and check
To set down
Maintenance advice
Ring gear disc (016-004)
Initial check
Mechanical
Electrical system
Check reusability
To set down
Flywheel (016-005)
Special tool
Initial check
Mechanical
Electrical system
Disassemble
Clean and check
To assemble
To set down
Bore ovalization
Lateral beat
Flywheel ring gear (016-008)
General informations
Initial check
To set down
Crankshaft Position Sensor (019-365)
General informations
Clean and check
To set down
0120 Cylinder head – Valves – Distribution
Camshaft (001-008)
Clean and check
To set down
Camshaft (001-008)
Clean and check
To set down
Camshaft bushings (001-010)
General informations
Clean and check
To set down
Camshaft sprocket (camshaft installed) (001-012)
Special tool
Clean and check
To set down
Camshaft sprocket (camshaft removed) (001-013)
Clean and check
To set down
Cylinder block (001-026)
Preparing for work
Initial check
Clean and check
Cylinder Liner (001-028)
Special tool
General informations
Initial check
Clean and check
Cylinder block liner housing (001-058)
Initial check
Correction
Cylinder block reinforcement plate (001-089)
General informations
Clean and check
To set down
Rocker arm caliper (002-001)
Clean and check
To set down
Rocker arm caliper (002-001)
Clean and check
To set down
Cylinder head (002-004)
Special tool
Disassemble
Clean and check
To assemble
To set down
Cylinder head (002-004)
Special tool
Disassemble
Clean and check
To assemble
To set down
Cylinder head with valve guide gasket (002-016)
Preparing for work
Special tool
General informations
Clean and check
To set down
Cylinder head with valve guide gasket (002-016)
Preparing for work
Special tool
General informations
Clean and check
To set down
Head gasket (002-021)
To set down
Cylinder head group (003-004)
Technical characteristics
Special tool
Preliminary activities
Final work
Rocker arm (003-008)
Technical characteristics
Disassemble
Clean and check
To assemble
To set down
Rocker cover (003-011)
Clean and check
To set down
Rocker cover (003-011)
Clean and check
Valve cover with screw connection on the outer edge
To set down
Valve cover with central screw connection
Valve cover with screw connection on the outer edge
Rocker cover (003-013)
Preparing for work
Clean and check
To set down
Pushrods and tubes (004-014)
Clean and check
To set down
Pusher (004-015)
Preparing for work
Special tool
Clean and check
To set down
Pusher (004-015)
Preparing for work
Special tool
Sliding pusher
Roller pusher
Clean and check
Sliding pusher
Roller pusher
To set down
Sliding pusher
Roller pusher
Camshaft sensor (019-363)
General informations
Clean and check
To set down
0125 Injection system, fuel supply
Fuel pump (005-016)
Technical characteristics
Special tool
Preparatory measures
To set down
Fuel pump (005-016)
Technical characteristics
Special tool
Preparatory measures
To set down
Fuel pump (005-025)
Preparatory measures