Claas Tucano 430 Montana 4 (C01) Combines Repair Manual FR

File List:

00 0296 434 2.pdf
00 0301 542 1.pdf

00 0296 434 2.pdf:

Mercedes-Benz OM906LAMercedes-Benz OM926LA
Contents
Introduction
General informations
Validity of the notice
Use of the Notice
Texts and illustrations
Classification by module structure
Seek and find
Directions
Abbreviations
Specialized terms
General repair tips
Technical specifications
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Chain closing link
Tapered fittings
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Disassembly
Assembly
Clamping sleeve
Disassembly
Assembly
Circlips
Threaded fittings with cutting ring
To screw
Sealing failure of the cutting ring connection
Bicone ring screw connections
Hydraulic flexible lines
Hose routing
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections and air conditioning system screw connections with bicone ring and O-ring DIN 3865
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for hydraulic swivel threaded connections
Tightening torques for hollow screws DIN 7643
Tightening torques for SDE adjustable screwed hydraulic coupling
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for spring-controlled tangent screw clamps
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number)
Security
General informations
Important
Marking of warnings and dangers
Instructions to avoid accidents and personal injury
Inspection, adjustment and repair work
Engine operation
Suspended loads
Work on tubular pipes and flexible pipes
Work on the Common Rail system
Work on the electrical system
Work on the hydraulic system
Electric welding
Paint work
Works with urea solution
Notes to avoid damage and premature wear
Limits of liability
Shutdown and storage
Instructions to avoid damage to health and the environment
Preventive measures to protect against damage to health and the environment
Disposal of operating consumables, secondary consumables
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
Commissioning after engine overhaul
First aid measures
01 Motor
0102 Complete set
Typical model
Rated motor characteristic data
Engine Description
Engine components
Lighting order
Start the engine manually
Special tool for the engine in mounted position
Special tool for the engine in disassembled position
Start the engine manually in the up position
Start the engine manually in the disassembled position
0105 Engine suspension
Fixing eyelet
Technical characteristics
0110 Motor housing
Special tool
Technical characteristics
To set down
Front crankshaft seal
Special tool
Technical characteristics
To set down
Rear crankshaft seal
Special tool
Technical characteristics
To set down
Steering cover
Special tool
Technical characteristics
To set down
Oil separator
Technical characteristics
0115 Rotating parts
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Measure the projection
Connecting rod
Technical characteristics
To set down
Cylinder bore
Technical characteristics
Crankshaft sprocket
Special tool
Assembly tips
Crankshaft
Special tool
Technical characteristics
To set down
Vibration damper
Technical characteristics
Assembly tips
Flywheel
Special tool
Technical characteristics
To set down
Replace the ring gear
0120 Cylinder head – Valves – Distribution
Upper valve cover
Technical characteristics
To set down
Cylinder head
Special tool
Technical characteristics
To set down
Special tool
Technical characteristics
Assembly tips
Check the valves
Adjust valve clearance
Rocker arm
Disassemble
To assemble
To set down
Valve Springs and Valve Stem Seals
Special tool
Technical characteristics
To set down
Valve guide
Preparing for work
Special tool
Technical characteristics
To set down
Camshaft
Special tool
Technical characteristics
To set down
0125 Injection system, fuel supply
Fuel system
Cylinder head injection line
Special tool
Technical characteristics
Assembly tips
Nozzle support combination
Preparing for work
Special tool
Technical characteristics
To set down
Protective sleeve
Special tool
Technical characteristics
Assembly tips
Plug-in pump
Special tool
Preparing for work
Technical characteristics
To set down
Fuel pump
Technical characteristics
To set down
Fuel filter housing
Technical characteristics
0130 Lubrication system
Lubricating oil system
Preparing for work
Special tool
Clean the main oil channel
Oil injection nozzle
Special tool
Technical characteristics
To set down
Oil filter housing
Technical characteristics
Valid for models: 926.959 and 926.970
To set down
Valid for models: 926.959 and 926.970
Oil cooler
Technical characteristics
To set down
Oil pump
Preparing for work
Special tool
Technical characteristics
To set down
Install the lip ring with spring
0135 Cooling system
Cooling liquid
Special tool
Technical characteristics
Clean the coolant circuit
Coolant pump
Technical characteristics
To set down
Coolant thermostat
Preparing for work
Technical characteristics
To set down
0140 Exhaust device
Exhaust gas collector
Technical characteristics
Valid for models: 926.959 and 926.970
To set down
Valid for models: 926.959 and 926.970
Exhaust gas turbocharger
Special tool
Technical characteristics
To set down
Check axial play
Check radial clearance
Starter pane
Technical characteristics
To set down
Catalyst
Preparing for work
Technical characteristics
Assembly tips
0145 Air suction
Suction housing
Technical characteristics
Assembly tips
0150 Engine assembly parts
Preparing for work
Technical characteristics
To set down
Remove the magnetic switch
Install the magnetic switch
Generator
Special tool
Technical characteristics
To set down
Remove the pulley
Install the pulley
Generator
Special tool
Technical characteristics
To set down
Remove the pulley
Install the pulley
Generator Drive Belt Tensioner
Technical characteristics
Assembly tips
Brake compressor
Technical characteristics
To set down
Check oil ejection
0155 Engine controls
MR/PLD control device
Technical characteristics
Assembly tips
0165 Exhaust gas aftertreatment
Exhaust aftertreatment system
Preparing for work
Special tool
Technical characteristics
Check the urea solution (cleanliness)
Check the urea solution (density)
Urea heating valve
Preparing for work
Special tool
Technical characteristics
To set down
Urea pump
Preparing for work
Special tool
Technical characteristics
To set down
Remove the pressure accumulator
Install the pressure accumulator
Remove the pressure reducing valve
Install the pressure reducing valve
Remove the suction filter
Install the suction filter
Check the set of electrical cables
Fill the pressure accumulator
Urea Dosing Unit
Preparing for work
Special tool
Technical characteristics
Assembly tips
Urea injector

00 0301 542 1.pdf:

Mercedes-Benz OM936LA(Levels IV and V)
Contents
Introduction
General instructions
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair instructions
Technical characteristics
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removal of version A
Submission of version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic connections with cutting ring
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
Security
General instructions
To respect
Warning pictogram
Signal word
Instructions to avoid accidents and personal injury
Inspection, adjustment and repair work
Engine operation
Suspended loads
Work on tubular pipes and flexible pipes
Work on the Common Rail system
Work on the electrical system
Work on the hydraulic system
Electric welding
Paint work
Works with urea solution
Notes to avoid damage and premature wear
Limits of liability
Shutdown and storage
Instructions to avoid damage to health and the environment
Preventive measures to protect against damage to health and the environment
Disposal of operating consumables, secondary consumables
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
Commissioning after engine overhaul
First aid measures
01 Motor
0102 Complete set
Rated motor characteristic data
OM 936 LA
Engine Description
Engine components
Engine components
Lighting order
Start the engine manually
Special tool for the engine in mounted position
Special tool when the engine is removed
Special tool for adjusting the engine to top dead center ignition
Start the engine manually in the up position
Start the engine manually in the disassembled position
Place the engine on ignition top dead center
Place the engine on ignition top dead center: remove
0105 Engine suspension
Fixing eyelets
Technical specifications
0110 Motor housing
Technical characteristics
Special tool
To set down
Front crankshaft seal
Technical characteristics
Special tool
To set down
Rear crankshaft seal
Technical characteristics
Special tool
To set down
Crankcase cover
Technical characteristics
Special tool
To set down
Steering cover
Technical characteristics
Preparing for work
To set down
Flywheel housing
Technical characteristics
Special tool
To set down
0115 Powertrain
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Check compression pressure
Connecting rod
Technical characteristics
To set down
Cylinder bore
Technical characteristics
Special tool
Crankshaft
Technical characteristics
Special tool
Remove the crankshaft
Check the crankshaft
Install the crankshaft
Crankshaft main bearing
Technical characteristics
Special tool
To set down
Vibration damper
Technical characteristics
Special tool
To set down
Flywheel
Technical characteristics
Special tool
To set down
0120 Cylinder head – Valves – Distribution
Upper valve cover
Technical characteristics
To set down
Rocker frame
Technical characteristics
To set down
Camshafts
Technical characteristics
Special tool
To set down
Cylinder head
Technical characteristics
Special tool
To set down
To clean
Rocker arms
Technical characteristics
To set down
Technical characteristics
Special tool
To set down
Check the valves
Adjust valve clearance
Valve Springs and Valve Stem Seals
Technical characteristics
Special tool
To set down
Gear drive
Technical characteristics
To set down
Check and adjust the pitch clearance between the tooth flanks
0125 Injection system, fuel supply
High pressure pipes and ramp
Technical characteristics
Special tool
To set down
Injectors
Technical characteristics
Preparing for work
Special tool
To set down
Protective sleeve
Technical characteristics
Special tool
To set down
Fuel pump (low pressure)
Technical characteristics
Preparing for work
To set down
Fuel pump (high pressure)
Technical characteristics
Preparing for work
Special tool
To set down
Fuel pump drive gear (high pressure)
Technical characteristics
Preparing for work
Special tool
To set down
Fuel Filter Module
Technical characteristics
Preparing for work
To set down
Fuel Preheat Heating Element
Technical characteristics
Preparing for work
To set down
Flow regulator (Y643-MB)
Technical characteristics
Preparing for work
To set down
Test device for measuring fuel pressure
Technical characteristics
Preparing for work
Special tool
To set down
0130 Lubrication system
Lubricating oil system
Special tool
To set down
Oil injection nozzle
Technical characteristics
To set down
Oil-coolant module
Technical characteristics
Preparing for work
Remove the oil-coolant module
Install the oil-coolant module
Remove the heat exchanger
Install the heat exchanger
Oil pump
Technical characteristics
Preparing for work
To set down
0135 Cooling system
Cooling liquid
Special tool
Clean the coolant circuit
Coolant pump
Technical characteristics
Preparing for work
To set down
Coolant thermostat
Technical characteristics
Preparing for work
To set down
0140 Exhaust device
Exhaust gas recirculation radiator
Technical characteristics
Preparing for work
Special tool
Remove the exhaust gas recirculation pipe after the exhaust gas recirculation radiator
Install the exhaust gas recirculation pipe after the exhaust gas recirculation radiator
Remove the exhaust gas recirculation pipe before the exhaust gas recirculation radiator
Install the exhaust gas recirculation pipe before the exhaust gas recirculation radiator
Remove the exhaust gas recirculation radiator
Install the exhaust gas recirculation radiator
Check the pressure drop of the exhaust gas recirculation radiator
Exhaust gas recirculation radiator support
Technical characteristics
Preparing for work
Dismantle the exhaust gas recirculation radiator support
Install the exhaust gas recirculation radiator support
Exhaust gas recirculation radiator support
Technical characteristics
Preparing for work
Dismantle the exhaust gas recirculation radiator support
Install the exhaust gas recirculation radiator support
Exhaust manifold
Technical characteristics
Preparing for work
To set down
Exhaust manifold
Technical characteristics
Preparing for work
To set down
Turbocharger
Technical characteristics
Preparing for work
To set down
Turbocharger
Technical characteristics
Preparing for work
To set down
Intake Pressure Actuator
Technical characteristics
Preparing for work
To set down
Exhaust Gas Recirculation Actuator (Y621-MB)
Technical characteristics
Preparing for work
To set down
Turbocharger oil lines
Technical characteristics
Preparing for work
To set down
Turbocharger oil lines
Technical characteristics
Preparing for work
To set down
0145 Air suction
Charge air housing
Technical characteristics
Preparing for work
Remove the left side charge air pipe
Install the left side charge air pipe
Remove the right side charge air pipe
Install the right side charge air pipe
Remove the charge air distributor
Install the charge air distributor
0150 Engine assembly parts
Technical characteristics
To set down
Alternator (G002, G003 / G2-MB)
Technical characteristics
Special tool
Remove the generator
Install the generator
Alternator drive belt tensioner
Technical characteristics
Assembly tips
Resonance box
Technical characteristics
Assembly tips
Compressor
Technical characteristics
Preparing for work
Special tool
Remove the air compressor
Install the air compressor
Remove the drive gear
Install the drive gear
0155 Engine controls
Control device
Technical characteristics
Assembly tips
0165 Exhaust gas aftertreatment
Urea Pump (M047/M25-MB)
Technical characteristics
Preparing for work
Special tool
Remove the urea pump
Install the urea pump
Remove the pressure relief valve
Install the pressure relief valve
Remove the filter from the inlet fitting
Install the inlet connection filter
Remove the antifreeze protection element
Install the frost protection element
Urea Dosing Unit (A089/A67-MB)
Technical characteristics
Preparing for work
Special tool
Remove the dosing unit
Install the dosing unit
Remove the filter
Install the filter