File List:
00 0298 086 1.pdf
00 0301 862 1.pdf
00 0298 086 1.pdf:
Instructions for use
Contents
EC declaration of conformity
1 Foreword
1.1 Instructions for use
Important Notices Regarding Service Personnel
Important notices relating to this user manual
Explanation of symbols and abbreviations
1.2 Warranty and liability
Notice of maintenance, repairs and spare parts
2 Security
2.1 Safety symbols and keywords
Explanation
2.2 Behavior and safety instructions
Prerequisites for operation
2.3 Qualification of service and maintenance personnel
Obligations of the owner
Necessary driver knowledge
Driver preparatory measures
2.4 Operation
Preparatory measures
Work zone
Danger zone
Transportation of people
Mechanical integrity
Start the machine engine
Operating the machine
Driving on public roads/places
Turn off the machine engine
Stop the machine and ensure that it cannot move
2.5 Lifting operations
Preconditions
Fixing, guiding and detaching loads
Lifting operations
2.6 Trailer service
Trailer service
2.7 Use of equipment
Equipment
Functioning
Assembling and removing equipment
2.8 Towing, loading and transporting
Loading by crane
2.9 Maintenance
Interview
Personal Safety Measures
Preparatory measures
Steps to take when performing maintenance
Modifications and spare parts
Protective structures
2.10 Measures to take to avoid risks
Caterpillars
Hydraulic and compressed air system
Electrical Installation
Safety instructions for internal combustion engines
Bleed the fuel system and refuel
Handling oils, fats or other substances
Fire hazard
Interventions near electrical power lines
Interventions near non-electric power lines
Behavior in stormy weather
To clean
3 Introduction
3.1 Overview of the machine
Models and commercial designation (overview)
3.2 Brief description of the machine
The main components of the machine
Hydrostatic transmission
Working hydraulics and 4-wheel steering
The cooling system
3.3 Instructions and legislative provisions relating to interventions with the machine
General machine information
Safe use of the machine
Use for its intended purpose
Abusive use
Temperature range permitted in normal service
Driving license
Identification
Machine inspections
Documents
On-board equipment
Warning marking of the machine on public roads (option)
Areas of application and use of equipment
3.4 Plates
Overview of the plates on the left on the machine
Overview of the plates on the right on the machine
Overview of AV plates on the machine
Overview of the AR plates on the machine
Nameplates
Warning signs
Information plaques
4 Switching on
4.1 Cabin/driving station
Important Cabin Notices
Safety instructions for entering and exiting the cabin
Lock/unlock the door
Open/close the rear window
Emergency exit through the rear window
Emergency exit – icebreaker hammer (option)
Safety instructions – right window
Visual field when driving on the road
Visual field when working with the machine
Adjusting the mirrors
Camera (option)
Heating of the rear window (option) and rearview mirror (option)
Adjusting the driver’s seat
Driver’s seat with air suspension (option)
Safety belt (pelvic belt)
Battery switch
Fire extinguisher (option)
Key lock (option)
Preheating hydraulic oil and coolant (option)
Fuel preheating (option)
Storage (option)
4.2 Overview of control elements
Description of control elements
Cabin interior
Dashboard with control elements
4.3 Overview of indicators and warning lamps
Indicator lights and warning lamps
Warning lights – right dashboard
Indicators – steering mode switch
Indicator lights and warning lamps – lower on the dashboard
Checking warning lights and lamps
Indicator display
Acoustic warnings
Indicators
4.4 Preparatory work
Important notices before starting the machine
Requirements and notices for service personnel
Break-in
Checklists
Notices relating to travel on public roads
Preparing for driving on public roads
Lock the control lever (joystick)
Check the operation of the brakes, steering and lighting
4.5 Starting and stopping the engine
Preparatory measures for starting the engine
Important Notices to Avoid Engine Damage
Start the engine
Start the engine with a starting aid
Avoid running the engine at low load
Stop the engine
Diesel particulate filter charge display
5.1 Management
Height and tilt adjustment of the steering column
Check direction
Synchronize direction
Synchronize steering in manual mode
Front axle steering
4-wheel steering
Diagonal steering (crab walking)
5.2 Accelerator control
Accelerator pedal
Hand accelerator (option)
5.3 Brake
Brake/inching pedal (service brake)
Parking brake
5.4 Driving
Drive the machine
Overview of speed ranges
Change speed range
Selection of direction of travel
Reverse running (change of direction of travel)
Neutral, stop the machine
Stop/park the machine
Slow driving device (option)
4-wheel drive disengagement (option)
5.5 Differential lock
Important notices regarding differential lock
Engaging the differential lock
Disengaging the differential lock
5.6 Lighting/signaling system
Position lights/codes
Headlights/warning lights
Work lights (standard/option)
Inside lighting
Blinkers
Hazard lights
Rotating beacon (option)
Reversing warning (option)
5.7 Windshield wiper/washer system
Windshield washer system control
Windshield washer system reservoir
5.8 Heating, ventilation and air conditioning
Heating and ventilation
Air conditioning (option)
5.9 Working hydraulics
Overload setting
Telescopic arm control
Overload adjustment (Smart Handling)
Overview of hydraulic circuits
Adjusting the quantity of hydraulic oil (option)
3rd hydraulic circuit
Switch the 3rd hydraulic circuit to plug connections B with the diverter valve (option)
Continuous operation of the 3rd hydraulic circuit (option)
Additional rear IV hydraulic circuit (double-acting, option)
Releasing the pressure of the quick couplers on the quick coupler
Additional hydraulic circuit V front (single acting, option)
5.10 Equipment
Check equipment locking holes
Mount equipment on a hydraulically locking quick coupler
Mount equipment on a mechanical locking quick coupler
Remove equipment from a mechanical locking quick coupler
Removing equipment from a hydraulically locking quick coupler
Standard bucket
Multifunction bucket
Palletizer
Install equipment from other manufacturers (option)
5.11 Interventions with the machine
Safety device “Break valve”
Driving on public roads with a bucket
Safety instructions for working with a bucket
Traveling with full bucket
Ride control system for loader arm (option)
Work with standard bucket
Work with the multifunction bucket
Working with a palletizer
Work with jib (option)
Bucket repositioning (option)
Tilt cylinder lock (option)
AV socket (option)
Mechanical locking of the oscillating rear axle (option)
Hydraulic locking of the osciiear axle (option)
Front axle tilt corrector (option)
5.12 Emergency lowering
Emergency lowering of the loader arm in the event of diesel engine failure
5.13 Options
Automatic trailer hitch (option)
Ball trailer hitch ø 80 mm (option)
Autohitch trailer hitch (option)
Trailer tipping body control (option)
Trailer compressed air braking system (option)
Hydraulic brake for trailers (option)
Reversible fan (option)
PROFI CAM / PROFI CAM PLUS (option)
Before starting PROFI CAM/PROFI CAM PLUS
Ordering PROFI CAM/PROFI CAM PLUS
5.14 Immobilizing and restarting the machine
Immobilization of the machine for an extended period of time
Keep the diesel engine
5.15 Final immobilization of the machine
Notice relating to final immobilization of the machine
Prepare for disposal of the machine
Elimination
6 Transport
6.1 Towing the machine
Towing Notices
Disable transmission pump (neutral
Deactivate (loosen) the parking brake discs (front axle)
Rear towing device
Front towing device
Tow the machine
After towing
6.2 Load the machine
Load the machine onto a transport vehicle
Loading by crane
6.3 Transporting the machine
Transport safety instructions
Secure the machine
7 Maintenance
7.1 Maintenance notice
Responsibilities and prerequisites
Important safety instructions for maintenance work
Telescopic arm safety support
7.2 Interview overview
Maintenance plan
Self-adhesive maintenance plate
Explanation of the symbols on the self-adhesive maintenance plate
7.3 Consumable materials and lubricants
Overview of lubricants
Diesel Fuel Specification
Cooling liquid
Important notice regarding operation with biodegradable oils
7.4 Maintenance access
Engine hood lock
Engine tray
Maintenance access to the rear of the machine
Access to machine fuses
7.5 Cleaning and maintenance work
Important notices relating to cleaning and maintenance work
Cleaning the interior of the cabin
Clean the exterior of the machine
Clean the engine and engine compartment
Check screw connections
Check pivots and hinges
7.6 Lubrication
Prepare for lubrication work
Grease the oscillating housing of the rear axle
Grease the oscillating housing of the front axle
Lubricate the steering pivots (front and rear axles)
Grease the housing of the hydraulic cylinder of the hydraulic lock of the oscillating axle (option)
Grease the housing of the hydraulic cylinder of the slope corrector (option)
Grease the door
Lubricate the telescopic arm
Checking the sliding plates
Apply oil by spraying on the sliding surfaces following an intervention in a saline environment (with a spray lance)
Centralized lubrication system (option)
Lubricate with the centralized lubrication system (option)
Filling the centralized lubrication system (option)
7.7 Fuel system
Important Safety Instructions for Refueling
Stationary fuel pumps
Check/clean fuel pre-filter
Bleed the fuel system
Replace the fuel filter
7.8 Engine lubrication system
Important Safety Instructions for the Engine Lubrication System
Check the engine oil level
Add engine oil
Change the engine oil
Replace the engine oil filter
7.9 Cooling system
Safety instructions for the cooling system
Notices relating to inspection and cleaning work on the cooling system
Check the coolant level
Add coolant
Drain/Replace Coolant
Clean the radiator
Clean the radiator with the reversible fan (option)
7.10 Air filter
Important notice regarding cleaning the air filter
Clean the dust flap
Replace the filter cartridge
Check/clean dust collector (option)
7.11 V-belt/toothed belt
Check/tighten V-belt and flat belt
7.12 Hydraulic system
Important Hydraulic System Notices
Hydraulic oil filter monitoring
Hydraulic oil level monitoring (option)
Check the hydraulic oil level
Add hydraulic oil
Check the tightness of the hydraulic system
Check the condition and age of the hydraulic hoses
7.13 Electrical installation
Qualification of maintenance personnel
Battery safety instructions
Check/replace battery
Regular inspection and maintenance work on the electrical installation
Check the alternator
Check/replace relays, fuses on the board
Main fuse box with contactor relays
7.14 Heating, ventilation and air conditioning
Important notice regarding cabin ventilation
Clean/replace cabin ventilation filter
Air conditioning (option)
Important Safety Instructions for Air Conditioning
Filling the air conditioning
Visual control of air conditioning
Clean the heat exchanger (condenser)
7.15 Windshield washer system
Windshield washer system reservoir
7.16 Axles/transmission
Maintenance work on axles/transmission
7.17 Braking system
Important Safety Instructions for the Brake System
Compressed air braking system (option)
7.18 Tires
Important tire notices
Tire inspection
Remove the wheels
Fit wheels
7.19 Equipment maintenance
7.20 Options maintenance
Automatic trailer hitch (option)
Ball trailer hitch ø 80 mm (option)
Autohitch trailer hitch (option)
PROFI CAM/PROFI CAM PLUS Maintenance
7.21 Exhaust gas treatment
Important notice regarding the diesel particulate filter
Regenerate the diesel particulate filter
Clean/replace the diesel particulate filter
7.22 Storage of the machine
Important notice regarding anti-corrosion protection
Ensure prolonged anti-corrosive protection
Cleaning
Application of the anticorrosive layer
Treatment of oxidzed sufaces
8 Failures
8.1 Diesel engine failures
8.2 Transmission failures
8.3 Hydraulic system failures
8.4 Failures in the electrical installation
Digital display of error codes
Overview of chassis electronics error codes
Overview of diesel engine electronics error codes
Overview of cabin electronics error codes
Overview of control electronics error codes
Overview of joystick error codes
Overview of overload setting error codes
Overview of steering electronics error codes
Overview of additional chassis electronics error codes
Overview of electronics error codes
Error codes in overload setting indicator
8.5 Air conditioning failures (option)
9 Technical characteristics
9.1 Model designations and commercial designations
9.2 Engine
Engine exhaust gas level 3b (applies to EU member countries)
Engine exhaust gas level 3a (applies to non-EU countries)
Oil/water radiator fan
9.3 Transmission/axles
Variable displacement pump
Servo motor
Front axle
Rear axle
9.4 Brakes
Service brake
Parking brake
9.5 Tires
9.6 Management
9.7 Working hydraulics
Transmission pump
Protection of hydraulic cylinders
Lift, tilt and push cylinder speeds
Electro-hydraulic control
Usable consumer pressure of the additional hydraulic circuit (option)
9.8 Electrical installation
Fuse assignment
Main fuse box with relay
Assignment of contactor relays
Electrical organs
POFI CAM / PROFI CAM PLUS (option)
9.9 Tightening torques
General tightening torques
Specific tightening torques
9.10 Coolant
9.11 Noise emissions
9.12 Vibration
9.13 Weight
9.14 Payload/lifting capacity/stability
Towed load/tiller load
Breakout force
Bucket payload
Palletizer load tables
Stem load tables
9.15 Dimensions
Dimensions with bucket (part I)
Dimensions with bucket (part II)
Dimensions with palletizer
00 0301 862 1.pdf:
Instructions for use
Contents
EC declaration of conformity
Manufacturer’s declaration
1 Foreword
1.1 Instructions for use
1.2 Warranty and liability
2 Security
2.1 Safety symbols and keywords
2.2 Behavior and safety instructions
2.3 Qualification of service and maintenance personnel
2.4 Operation
2.5 Lifting operations
2.6 Trailer service
2.7 Use of equipment
2.8 Towing, loading and transporting
2.9 Maintenance
2.10 Measures to take to avoid risks
3 Introduction
3.1 Overview of the machine
3.2 Brief description of the machine
3.3 Instructions and legislative provisions relating to interventions with the machine
3.4 Plates
4 Switching on
4.1 Cabin/driving station
4.2 Overview of control elements
4.3 Overview of indicators and warning lamps
4.4 Preparatory work
4.5 Starting and stopping the engine
5 Handling
5.1 Management
5.2 Accelerator control
5.3 Brake
5.4 Driving
5.5 Differential lock
5.6 Lighting/signaling system
5.7 Windshield wiper/washer system
5.8 Heating, ventilation and air conditioning
5.9 Working hydraulics
5.10 Equipment
5.11 Interventions with the machine
5.12 Emergency lowering
5.13 Options
5.14 Immobilizing and restarting the machine
5.15 Final immobilization of the machine
6 Transport
6.1 Towing the machine
6.2 Load the machine
6.3 Transporting the machine
7 Maintenance
7.1 Maintenance note
7.2 Interview overview
7.3 Consumable materials and lubricants
7.4 Maintenance access
7.5 Cleaning and maintenance work
7.6 Lubrication
7.7 Fuel system
7.8 Engine lubrication system
7.9 Cooling system
7.10 Air filter
7.11 V-belt/toothed belt
7.12 Hydraulic system
7.13 Electrical installation
7.14 Heating, ventilation and air conditioning
7.15 Windshield washer system
7.16 Axles/transmission
7.17 Braking system
7.18 Tires
7.19 Upkeep and maintenance of equipment
7.20 Options maintenance
7.21 Exhaust gas treatment
7.22 Storage of the machine
8 Failures
8.1 Diesel engine failures
8.2 Transmission failures
8.3 Hydraulic system failures
8.4 Failures in the electrical installation
8.5 Air conditioning failures (option)
9 Technical characteristics
9.1 Model designations and commercial designations
9.2 Engine
9.3 Transmission/axles
9.4 Braking
9.5 Tires
9.6 Management
9.7 Working hydraulics
9.8 Electrical installation
9.9 Tightening torques
9.10 Coolant
9.11 Noise emissions
9.12 Vibration
9.13 Weight
9.14 Payload/lifting capacity/stability
9.15 Dimensions
Claas Operator Manual PDF
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