komatsu 530m dump truck operation and maintenance manual dg716 1 1

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Komatsu 530M Dump Truck Operation and Maintenance Manual DG716

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: DG716
Format: PDF
Size: 1.9MB
Number of Pages: 153

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 530M Dump Truck

1. MAIN MENU
2. COVER
3. INTRODUCTION
3.1. FOREWORD
3.2. ALERTS PAGE A DESCRIPTION OF THE DANGER, WARNING, AND CAUTION SYMBOLS USED IN THIS MANUAL
3.3. TABLE OF CONTENTS
3.4. TRUCK MODEL ILLUSTRATION
3.5. ABOUT THIS MANUAL
3.6. STANDARD CHARTS AND TABLES
4. SAFETY
4.1. GENERAL SAFETY
4.2. PRECAUTIONS DURING OPERATION
4.2.1. OPERATING MACHINE
4.2.2. BATTERY
4.2.3. TOWING
4.3. PRECAUTIONS FOR MAINENANCE
4.3.1. BEFORE CARRYING OUT MAINTENANCE
4.3.2. DURING MAINTENANCE
4.3.3. TIRES
4.3.4. WHEN REPAIRS ARE NECESSARY
4.3.5. ADDITIONAL JOB SITE RULES
4.4. WARNING, CAUTION , AND INSTRUCTION PLATES/DECALS
5. OPERATION
5.1. OPERATING INSTRUCTIONS
5.1.1. PREPARING FOR OPERATION
5.1.2. SAFETY IS THINKING AHEAD
5.1.3. AT THE TRUCK GROUND LEVEL WALK AROUND INSPECTION
5.2. ENGINE STARTUP SAFETY PRACTICES
5.3. AFTER ENGINE HAS STARTED
5.4. MACHINE OPERATION SAFETY PRECAUTIONS
5.5. LOADING
5.6. HAULING
5.6.1. RETARDER OPERATION
5.7. PASSING
5.8. DUMPING
5.9. SAFE PARKING PROCEDURES
5.10. SHUTDOWN PROCEDURE
5.11. TOWING
5.12. OPERATOR CAB AND CONTROLS
5.12.1. STEERING WHEEL AND CONTROLS
5.12.2. RETARDER CONTROL LEVER
5.12.3. SERVICE BRAKE PEDAL
5.12.4. ACCELERATOR (THROTTLE) PEDAL
5.12.5. INSTRUMENT PANEL
5.12.6. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
5.12.7. RETARDING CAPACITY CHART
5.12.8. RADIO SPEAKERS
5.12.9. MOM DISPLAY SCREEN
5.12.10. WARNING ALARM BUZZER
5.12.11. CAB RADIO
5.12.12. AIR CLEANER VACUUM GAUGES
5.12.13. PAYLOAD METER
5.12.14. WINDSHIELD WIPERS
5.12.15. CENTER CONSOLE STRUCTURE
5.12.15.1. TRANSMISSION RANGE SELECTOR
5.12.15.2. CONTROL SWITCHES
5.12.15.3. SHIFT LIMITER SWITCH
5.12.15.4. F1 START SWITCH
5.12.15.5. HOIST CONTROL LEVER
5.12.15.6. PARKING BRAKE SWITCH
5.12.15.7. BRAKE LOCK SWITCH
5.12.15.8. WINDOW CONTROL SWITCH
5.12.15.9. WINDOW CONTROL SWITCH
5.12.15.10. ASH TRAY
5.12.15.11. LIGHTER
5.12.15.12. PASSENGER SEAT W/SAFETY BELT
5.12.16. OPERATOR SEAT
5.13. INSTRUMENT PANEL AND INDICATORS
5.13.1. KEYSWITCH
5.13.2. AUXILIARY BRAKE SWITCH
5.13.3. CONTROL/INDICATOR PANEL (POD)
5.13.4. CENTER DISPLAY PANEL
5.13.5. CONTROL/INDICATOR PANEL (POD)
5.13.6. LADDER LIGHT SWITCH
5.13.7. HEADLIGHT SWITCH
5.13.8. BACKUP/DECK LIGHTS SWITCH
5.13.9. MODE CHANGE SWITCHES
5.14. CONTROL/INDICATOR PANEL (FIGURE 37)
5.14.1. DISCUSSION OF ITEMS 110, FIGURE 37
5.15. CENTER DISPLAY PANEL (FIGURE 38)
5.15.1. DISCUSSION OF ITEMS 129, FIGURE 38
5.16. CONTROL/INDICATOR PANEL (POD) (FIGURE 39)
5.16.1. DISCUSSION OF ITEMS 121, FIGURE 39
5.17. REAR OF OPERATOR CAB
5.18. CUMMINS ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS
5.18.1. DETERMINING FAULT CODES
5.18.2. EXITING THE DIAGNOSTICS MODE
5.19. MESSAGE FOR OPERATION AND MAINTENANCE (MOM)
5.19.1. DISCUSSION OF SCREEN DISPLAYS
5.20. CENTER ELECTRONIC DISPLAY PANEL
5.20.1. DISCUSSION OF SCREEN DISPLAYS
6. MAINTENANCE
6.1. LUBRICATION AND SERVICE
6.1.1. LUBRICATION CHART
6.1.2. HOUR (SHIFT) INSPECTION
6.1.3. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.4. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.5. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.6. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.2. HYDRAULIC TANK SERVICE
6.2.1. STEERING CIRCUIT FILTERS
6.2.2. HYDRAULIC TANK BREATHER SERVICE
6.3. LINCOLN AUTOMATIC LUBRICATION SYSTEM
6.3.1. SYSTEM COMPONENTS
6.3.2. SYSTEM OPERATION
6.3.3. SYSTEM PRIMING
6.3.4. SYSTEM CHECKOUT
6.3.5. PRESSURE REDUCER ADJUSTMENT
6.3.6. VDC SOLID STATE TIMER CHECK
6.3.6.1. VDC SOLID STATE TIMER ADJUSTMENT
6.3.7. INJECTORS ADJUSTMENT
6.3.8. PUMP CYCLE TIMER
6.3.9. TROUBLESHOOTING CHART
6.3.10. PREVENTIVE MAINTENANCE PROCEDURES
7. SPECIFICATIONS
7.1. MAJOR COMPONENTS AND SPECIFICATIONS
7.2. SPECIFICATIONS
8. OPTIONAL EQUIPMENT
8.1. PAYLOAD METER II (REFER TO SEPARATE PAYLOAD METER II INDEX
8.1.1. PAYLOAD METER II ON BOARD WEIGHING SYSTEM (OBWS)
8.1.2. GENERAL INFORMATION
8.1.3. LIGHTS, SWITCHES, AND COMPONENTS
8.1.4. TIPS FOR OPERATION
8.1.5. EXTERNAL DISPLAY LIGHTS
8.1.6. THEORY OF OPERATION
8.1.6.1. LINKAGE FACTOR
8.1.6.2. BRAKE LOCK
8.1.6.3. CALCULATION METHOD
8.1.6.4. SOURCES FOR ERROR
8.1.6.5. TYPICAL DATA FROM SERVICE CHECK MODE
8.1.6.6. EXAMPLE CALCULATION OF PAYLOAD
8.1.6.7. CALCULATION OF CALIBRATION LOAD
8.1.7. TYPES OF DATA STORED
8.1.7.1. CYCLE DATA
8.1.7.2. ENGINE ON/OFF DATA
8.1.7.3. FAULT CODES AND WARNING DATA
8.1.7.4. ENGINE OPERATION
8.1.7.5. TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES
8.1.7.6. OTHER DATA
8.1.8. OPERATOR FUNCTIONS
8.1.8.1. USING THE OPERATOR LOAD COUNTER
8.1.8.1.1. DESCRIPTION
8.1.8.1.2. VIEWING THE OPERATOR LOAD COUNTER
8.1.8.1.3. CLEARING THE OPERATOR LOAD COUNTER
8.1.8.2. DIMMING THE LIGHTS ON THE DISPLAY
8.1.9. INITIAL SET UP OF PAYLOAD METER
8.1.9.1. SWITCH SETTINGS
8.1.9.2. CHECKING THE OPERATOR CHECK MODE
8.1.9.3. CHECKING THE SERVICE CHECK MODE
8.1.9.3.1. SETTING UP00
8.1.9.3.2. SETTING PL00
8.1.9.4. CHECKING THE GT SETTING
8.1.9.5. CHECKING THE INCLINOMETOR SETTINGS
8.1.9.6. CALIBRATING A TRUCK
8.1.10. DISPLAY AT STARTUP
8.1.11. SETUP AND MAINTENANCE
8.1.11.1. SETTING THE SPEED LIMIT
8.1.11.2. SETTING THE OPTION CODE
8.1.11.3. SETTING THE MACHINE I.D. CODE
8.1.11.4. SETTING THE OPERATOR I.D. CODE
8.1.11.5. SETTING THE TIME AND DATE
8.1.12. DOWNLOAD OF PAYLOAD AND FAULT CODES
8.1.13. DISPLAY OF FAULT CODES
8.1.14. CHARTS OF ERROR CODES AND OTHER INFORMATION
8.1.15. SERVICE CHECK MODE
8.1.15.1. MONITORING INPUT SIGNALS
8.1.15.2. UP FACTOR PAYLOAD CALCULATION GAIN
8.1.15.3. PL MODE LOAD CALCULATION TIMING
8.1.16. FINAL GEAR RATIO SELECTION
8.1.17. BATTERY REPLACEMENT PROCEDURE
8.1.17.1. REPLACING THE BATTERY
8.1.17.2. AFTER REPLACING THE BATTERY
8.1.18. SUSPENSION PRESSURE SENSOR
8.1.18.1. MAKING CONNECTIONS
8.1.18.2. WIRING DIAGRAM
8.1.18.3. NORMAL OPERATION OF SCOREBOARD
8.1.19. PAYLOAD METER BACK PANEL
8.1.19.1. AMP PIN IDENTIFICATION
8.1.20. PAYLOAD CIRCUIT NUMBERS
8.1.21. PAYLOAD METER II REINITIALIZATION PROCEDURE
8.2. RADIO, AM/FM STEREO CASSETTE

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