Komatsu 730E-8 Dump Truck Field Assembly Instruction CEAW007810

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Komatsu 730E-8 Dump Truck Field Assembly Instruction CEAW007810

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW007810
Format: PDF
Size: 7.9MB
Number of Pages: 281

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 730E-8 Dump Truck

1. INTRODUCTION
2. TABLE OF CONTENTS
3. SAFETY RULES, TOOLS and EQUIPMENT
3.1. SAFETY RULES
3.2. TOOLS AND EQUIPMENT FOR ASSEMBLY
3.3. HIGH VOLTAGE TOOLS
3.4. VDC CUSTOM METER KIT (58B0600800)
4. TRUCK COMPONENTS and SPECIFICATIONS
4.1. Truck And Engine
4.2. Traction Alternator
4.3. Main Control Cabinet
4.4. AC Induction Traction Motorized Wheels
4.5. Suspension
4.6. Operators Cab
4.7. Power Steering
4.8. Dynamic Retarding
4.9. Brake System
5. SPECIFICATIONS
6. MAJOR COMPONENT WEIGHTS
7. FIELD WELDING FOR ASSEMBLY OR REPAIR
7.1. WELDER QUALIFICATION AND TRAINING
7.2. WELD PROCEDURES
7.3. APPROVED CONSUMABLES
7.4. WELD QUALITY REQUIREMENTS
7.5. MATERIALS, CONTROLS, AND PRECAUTIONS
7.6. WELD INSPECTION
7.7. RECORDS
7.8. ANNEX A
7.9. ANNEX B
7.9.1. TOE HAMMER PEENING
7.9.2. TOE GRINDING WITH A ROTARY BURR
7.10. BIBLIOGRAPHY
7.10.1. SPECIAL PRECAUTIONS WHEN
7.10.2. SERVICING AN AC DRIVE SYSTEM TRUCK
8. RECEIVING and ASSEMBLY PREPARATION
8.1. Preparation
8.2. ASSEMBLY LAYOUT
9. CHASSIS ASSEMBLY
9.1. RECOMMENDED ASSEMBLY DATA
9.2. BASIC ASSEMBLY PROCEDURE
9.3. ORDER OF ASSEMBLY
9.4. SAFETY PRECAUTIONS
9.5. HARDWARE TIGHTENING METHOD
9.6. GENERAL PRECAUTIONS
9.7. ASSEMBLY PROCEDURES
9.7.1. Unloading and Preparations
9.7.2. Uprights and Front Bumper Installations
9.7.3. Wheel Motor Installation
9.7.4. Front Suspension Installation
9.7.5. Deck Support Installation
9.7.6. Center Deck/Control Cabinet Installation
9.7.7. Spindle/Hub Installation
9.7.8. Steering Cylinder/Tie Rod Installation
9.7.9. Fuel Tank Installation
9.7.10. Deck Installation
9.7.11. Cab Installation
9.7.12. Air Intake/Exhaust/Blower Duct Installation
9.7.13. Tire Installation
9.7.14. Wiring and Hose Installation
9.7.15. Miscellaneous Component Installation
10. DUMP BODY ASSEMBLY
10.1. GENERAL INFORMATION
10.2. LUBRICATION CHART
10.3. STANDARD TORQUE CHARTS AND CONVERSION TABLES
10.3.1. GENERAL DESCRIPTION
10.3.2. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
10.3.3. STANDARD ASSEMBLY TORQUES Grade 9 Capscrews (SAE)
10.3.4. STANDARD ASSEMBLY TORQUES For Class 10.9 Capscrews and Class 10 Nuts
10.4. SUSPENSION OILING AND CHARGING PROCEDURE
10.4.1. GENERAL
10.4.2. Front Suspension
10.4.3. Rear Suspension
10.5. OIL AND NITROGEN SPECIFICATIONS CHART
10.6. ACCUMULATOR CHARGING
10.6.1. BRAKE ACCUMULATORS
10.6.2. STEERING ACCUMULATOR
10.6.3. EFFECT OF AMBIENT TEMPERATURE ON CHARGING PRESSURE
10.7. TOEIN ADJUSTMENT
10.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
10.8.1. GENERAL DESCRIPTION
10.9. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
10.9.1. Lincoln Flow Master Phase 1 Auto Lube System With Fixed Hydraulic Controls
10.9.2. Lube Pump Startup / Purging Procedure
10.9.3. Truck Lube System Purging Procedure
10.9.4. Adjust Injector Settings
10.9.5. Timer
10.9.6. Warning System
10.10. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
10.11. HYDRAULIC HOIST AND STEERING SYSTEM CHECKOUT PROCEDURE
10.11.1. Scope
10.11.2. Data to Record
10.11.3. Required Software
10.11.4. Recommended Equipment
10.11.5. Precheckout Items
10.11.6. Hydraulic System Checkout Data Sheet
10.11.6.1. Signature of Inspector or Mechanic performing Checkout
10.11.6.2. Name and badge no. (printed)
10.12. AUXILIARY HYDRAULIC SYSTEM CHECKOUT PROCEDURE
10.12.1. Scope of Checkout Procedure
10.12.2. Data to Record
10.12.3. Precheckout Items
10.12.4. Auxiliary Hydraulic Systems Checkout Data Sheet
10.12.4.1. Signature of Inspector or Mechanic performing Checkout
10.12.4.2. Name and badge no. (printed)
10.13. HYDRAULIC BRAKE SYSTEM CHECKOUT PROCEDURE
10.13.1. Scope of Checkout Procedure
10.13.2. Purpose of Checkout Procedure
10.13.3. Necessary Equipment
10.13.4. PreCheckout Items
10.13.5. Checkout Procedure Setup
10.13.6. Brake System Checkout Procedure
10.13.7. Brake System Checkout Data Sheet
10.13.7.1. Initial startup and Service Brake Checks
10.13.7.2. Brake Lock System
10.13.7.3. Park Brake System
10.13.7.4. Low Brake Pressure and Auto Apply
10.13.7.5. Brake Reapplications
10.13.7.6. Park Brake Control Logic Check
10.13.7.7. Park Brake Control Logic Check
10.14. ELECTRICAL SYSTEM CHECKOUT PROCEDURE
10.14.1. General Description
10.14.2. Welding and Safety Procedures
10.14.3. AC System Description
10.14.4. Resistance Checks
10.14.5. Megger Preparation and Testing
10.14.6. Control System Checkout
10.14.7. IM System Checkout
10.14.8. Hydraulic System Checkout
10.14.9. Drive System Checkout
10.15. INTERFACE MODULE (IM) CHECKOUT PROCEDURE
10.15.1. Purpose
10.15.2. Necessary Equipment
10.15.3. Install the Application Code
10.15.4. How to Use the IM Realtime Data Monitor Software
10.15.5. Check for Fault Codes Associated With the Interface Module
10.15.6. Interface Module I/O
10.15.7. S/N ___________________ IM Installation Checkout Checklist
10.16. KOMTRAX PLUS SETUP PROCEDURE
10.16.1. Purpose
10.16.2. Preliminary Procedures
10.16.3. Necessary Equipment
10.16.4. Check for KOMTRAX Plus System Faults
10.16.5. KOMTRAX Plus Setup
10.16.6. Begin KOMTRAX Plus Setup
10.17. KOMTRAX PLUS CHECKOUT PROCEDURE
10.17.1. Purpose
10.17.2. Preliminary Procedures
10.17.3. Necessary Equipment
10.17.4. Check for KOMTRAX Plus System Faults
10.17.5. Checkout Procedure
10.18. PAYLOAD METER IV CHECKOUT PROCEDURE
10.18.1. Appendix A
10.18.2. Appendix B
10.18.3. Appendix C
10.18.4. Payload Meter IV Checkout Procedure Confirmation
10.19. WIRELESS BRIDGE CHECKOUT PROCEDURE
10.20. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
10.20.1. Scope of Checkout Procedure
10.20.2. Precheckout Items
10.20.3. Retractable Ladder System (RLS)
10.20.4. Retractable Ladder System Checkout Data Sheet
10.20.4.1. Ladder System
10.21. RESERVE OIL SYSTEM CHECKOUT PROCEDURE
10.22. KOMVISION CHECKOUT PROCEDURE
10.22.1. STEP 1 Settings
10.23. FIELD ASSEMBLY INSPECTION REPORT
10.24. HOUR POSTCOMMISSIONING CHECKSHEET
11. Blank Page

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