Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM015001

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Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM015001

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM015001
Format: PDF
Size: 29.6MB
Number of Pages: 947

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E Dump Truck

1. MAIN MENU
2. COVER
3. FOREWORD
4. TABLE OF CONTENTS
5. SECTION A
5.1. SECTION A2 MAJOR COMPONENTS SPECIFICATIONS
5.2. SECTION A3 GENERAL SAFETY AND OPERATING INSTRUCTIONS INDEX
5.2.1. GENERAL SAFETY
5.2.2. PRECAUTIONS FOR MAINTENANCE
5.2.3. ADDITIONAL JOB SITE RULES
5.2.4. WHEN REPAIRS ARE NECESSARY
5.2.5. SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
5.2.6. TRUCK OPERATION
5.3. SECTION A4 WARNINGS AND CAUTIONS
5.4. SECTION A5 STANDARD CHARTS AND TABLES
5.5. SECTION A7 STORAGE AND IDLE MACHINE PREPARATION INDEX
5.5.1. STORAGE AND IDLE MACHINE PREPARATION
6. SECTION B STRUCTURES INDEX
6.1. SECTION B2 STRUCTURAL COMPONENTS INDEX
6.1.1. STRUCTURAL COMPONENTS
6.2. SECTION B3 DUMP BODY INDEX
6.3. SECTION B4 FUEL TANK INDEX
6.3.1. WIGGINS QUICK FILL FUEL SYSTEM
7. SECTION C ENGINE INDEX
7.1. SECTION C2 POWER MODULE INDEX
7.1.1. Preparation
7.1.2. Preparation for Removal
7.1.3. Power Module Removal
7.1.4. Power Module Installation
7.1.5. Power Module Hookup
7.1.6. Series 4000 Fuel System Priming Procedure (For new engine or after engine overhaul)
7.2. SECTION C3 COOLING SYSTEM INDEX
7.2.1. COOLING SYSTEM
7.3. SECTION C4 POWERTRAIN INDEX
7.3.1. POWER TRAIN
7.4. SECTION C5 AIR CLEANERS INDEX
7.4.1. AIR CLEANERS
7.5. SECTION C7 FAN CLUTCH INDEX
7.5.1. FAN CLUTCH
8. SECTION D ELECTRICAL SYSTEM (24VDC NONPROPULSION) INDEX
8.1. SECTION D2 24VDC ELECTRIC SUPPLY SYSTEM INDEX
8.1.1. DC ELECTRIC SUPPLY SYSTEM
8.2. SECTION D3 24VDC ELECTRICAL SYSTEM COMPONENTS INDEX
8.2.1. VDC ELECTRICAL SYSTEM COMPONENTS
8.3. SECTION D5 DDEC ELECTRONIC ENGINE CONTROL INDEX
8.3.1. DDEC ELECTRONIC ENGINE CONTROL For MTU/DDC 4000 SERIES ENGINE
8.4. SECTION D10 BATTERY CHARGING ALTERNATOR INDEX
8.4.1. BATTERY CHARGING ALTERNATOR
8.4.2. ON VEHICLE TROUBLESHOOTING GUIDE
8.4.3. ADVANCED SYSTEM TROUBLESHOOTING
8.4.4. ALTERNATOR OVERHAUL
8.4.5. BF4822 STATOR SERVICE TOOL INSTRUCTIONS
9. SECTION E ELECTRICAL PROPULSION SYSTEM INDEX
9.1. SECTION E2 ELECTRICAL PROPULSION SYSTEM COMPONENTS INDEX
9.1.1. ELECTRICAL PROPULSION SYSTEM COMPONENTS
9.2. SECTION E3 AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE INDEX
9.2.1. AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE
9.2.2. TROUBLESHOOTING
10. SECTION G REAR AXLE, SPINDLE, AND WHEELS INDEX
10.1. SECTION G2 TIRES AND RIMS INDEX
10.1.1. TIRES AND RIMS
10.2. SECTION G3 FRONT WHEEL HUB AND SPINDLE INDEX
10.2.1. FRONT WHEEL HUB AND SPINDLE
10.3. SECTION G4 REAR AXLE HOUSING ATTACHMENT INDEX
10.3.1. REAR AXLE HOUSING ATTACHMENT
10.4. SECTION G5 REAR AXLE HOUSING INDEX
10.4.1. REAR AXLE HOUSING
11. SECTION H HYDRAIR II SUSPENSIONS INDEX
11.1. SECTION H2 FRONT SUSPENSIONS INDEX
11.1.1. FRONT SUSPENSION
11.2. SECTION H3 REAR SUSPENSIONS INDEX
11.2.1. REAR SUSPENSIONS
11.3. SECTION H4 SUSPENSION OILING AND CHARGING PROCEDURE INDEX
11.3.1. SUSPENSION OILING AND CHARGING PROCEDURE
11.3.2. OIL AND NITROGEN SPECIFICATIONS CHART
12. SECTION J BRAKE CIRCUIT INDEX
12.1. SECTION J2 BRAKE CIRCUIT INDEX
12.1.1. BRAKE CIRCUIT
12.2. SECTION J3 BRAKE CIRCUIT COMPONENT SERVICE INDEX
12.2.1. BRAKE CIRCUIT COMPONENT SERVICE
12.3. SECTION J4 BRAKE CIRCUIT CHECKOUT PROCEDURE INDEX
12.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
12.3.2. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
12.3.3. CHECKOUT PROCEDURE HYDRAULIC BRAKE SYSTEM DATA SHEET
12.4. SECTION J5 WET DISC BRAKE ASSEMBLY INDEX
12.4.1. WET DISC BRAKE ASSEMBLY
12.5. SECTION J7 PARKING BRAKE INDEX
12.5.1. PARKING BRAKE
13. SECTION L HYDRAULIC SYSTEM INDEX
13.1. SECTION L2 HYDRAULIC SYSTEM INDEX
13.1.1. HYDRAULIC SYSTEM
13.2. SECTION L3 HYDRAULIC SYSTEM COMPONENT REPAIR INDEX
13.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
13.2.2. TROUBLESHOOTING GUIDE
13.3. SECTION L4 STEERING CIRCUIT INDEX
13.3.1. STEERING CIRCUIT
13.4. SECTION L5 STEERING CONTROL UNIT INDEX
13.4.1. STEERING CONTROL UNIT
13.5. SECTION L6 STEERING CIRCUIT COMPONENT REPAIR INDEX
13.5.1. STEERING CIRCUIT COMPONENT REPAIR
13.5.2. TROUBLESHOOTING CHART
13.6. SECTION L7 HOIST CIRCUIT INDEX
13.6.1. HOIST CIRCUIT
13.7. SECTION L8 HOIST CIRCUIT COMPONENT REPAIR INDEX
13.7.1. HOIST CIRCUIT COMPONENT REPAIR
13.8. SECTION L9 HYDRAULIC SYSTEM FILTERS INDEX
13.8.1. HYDRAULIC SYSTEM FILTERS
13.9. SECTION L10 HYDRAULIC CHECKOUT PROCEDURE INDEX
13.9.1. HYDRAULIC CHECKOUT PROCEDURE
13.9.2. HYDRAULIC SYSTEM FLUSHING PROCEDURE
13.9.3. CHECKOUT PROCEDURE STEERING SYSTEM DATA SHEET
14. SECTION M OPTIONS AND SPECIAL TOOLS INDEX
14.1. SECTION M2 FIRE CONTROL SYSTEMS INDEX
14.1.1. FIRE CONTROL SYSTEM (MANUAL)
14.1.2. CHECKFIRE ELECTRIC DETECTION AND ACTUATION SYSTEM SERIES 1
14.1.3. TROUBLESHOOTING THE ELECTRIC DETECTION SYSTEM
14.2. SECTION M8 SPECIAL TOOLS
14.3. SECTION M20 PAYLOAD METER II (ON BOARD WEIGHING SYSTEM) INDEX
14.3.1. LIGHTS, SWITCHES AND COMPONENTS
14.3.2. TIPS FOR OPERATION
14.3.3. EXTERNAL DISPLAY LIGHTS
14.3.4. THEORY OF OPERATION
14.3.5. TYPES OF DATA STORED
14.3.6. OPERATOR FUNCTIONS
14.3.7. INITIAL SETUP OF PAYLOAD METER
14.3.8. DISPLAYS AT STARTUP
14.3.9. SETUP AND MAINTENANCE
14.3.10. DOWNLOAD OF INFORMATION
14.3.11. DISPLAY OF FAULT CODES
14.3.12. UP FACTOR PAYLOAD CALCULATION GAIN
14.3.13. PL MODE LOAD CALCULATION TIMING
14.3.14. FINAL GEAR RATIO SELECTION
14.3.15. BATTERY REPLACEMENT PROCEDURE
14.3.16. SUSPENSION PRESSURE SENSOR
14.3.17. INCLINOMETER
14.3.18. PAYLOAD METER BACK PANEL
14.3.19. CONNECTIONS
14.3.20. GENERAL INFORMATION
14.3.21. PAYLOAD METER II REINITIALIZATION PROCEDURE
14.3.22. PAYLOAD CIRCUIT NUMBERS
14.3.23. TROUBLESHOOTING
14.3.24. REALTIME PAYLOAD METER II MONITOR PROGRAM
14.3.25. USING SCOPE
14.3.26. GAIN ADJUSTMENT WORKSHEET
15. SECTION N CAB COMPONENTS INDEX
15.1. SECTION N2 TRUCK CAB INDEX
15.1.1. TRUCK CAB
15.2. SECTION N3 CAB COMPONENTS INDEX
15.2.1. CAB COMPONENTS
15.3. SECTION N4 OPERATOR COMFORT INDEX
15.3.1. OPERATOR COMFORT
15.3.2. AIR CONDITIONING SYSTEM
15.3.3. TROUBLESHOOTING
15.3.4. TROUBLESHOOTING BY MANIFOLD GAUGE SET READINGS
15.3.5. PREVENTATIVE MAINTENANCE SCHEDULE FOR A/C SYSTEM
15.4. SECTION N5 OPERATOR CAB CONTROLS INDEX
15.4.1. OPERATOR CAB CONTROLS
15.4.2. INSTRUMENT PANEL AND INDICATOR LIGHTS
15.4.3. PANEL GAUGES, INDICATORS, AND CONTROLS (Figure 56)
15.4.4. STATUS / WARNING INDICATOR LIGHT SYMBOLS
16. SECTION P LUBRICATION AND SERVICE INDEX
16.1. SECTION P2 LUBRICATION AND SERVICE INDEX
16.1.1. LUBRICATION AND SERVICE
16.2. SECTION P3 LINCOLN AUTOMATIC LUBRICATION SYSTEM INDEX
16.2.1. LINCOLN AUTOMATIC LUBRICATION SYSTEM
16.2.2. TROUBLESHOOTING CHART
16.2.3. Preventative Maintenance Procedures
17. SECTION Q ALPHABETICAL INDEX
18. SECTION R
18.1. HYDRAULIC BRAKE SYSTEM SCHEMATIC HH348
18.2. HYDRAULIC SUPPLY AND BRAKE COOLING SCHEMATIC HH337
18.3. ELECTRICAL SCHEMATIC EG7500
18.4. VOLT ELECTRICAL SCHEMATIC HE464
18.5. ENGINE RUN AND START ELECTRICAL SCHEMATIC HE460

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